The United States of America As Represented by the Administrator of the

United States of America As Represented by the Administrator of Nasa

David R Schryer

Billy T Upchurch

Kenneth G Brown

Patricia P Davis

George M Wood

Irvin M Miller

Donald M Oglesby

Jeffrey D Jordan

Bradley D Leighty

Suresh Thakordas Gulati

Anthony Neal Watkins

Jacqueline L Schryer

Christine M D'Ambrosia

Jerry C Summers

Erik J Kielin

David R Brown

John D Van Norman

Barry D Sidney

Robert V Hess

Jale Akyurtlu

Jacqueline L Schyryer

Wilhelmina H Upchurch, Legal Representative

Ronald F Hoyt

Ates Akyurtlu

Patricia A Paulin

Eric J Kielin

This invention relates generally to a platinized tin oxide-based catalyst. It relates particularly to an improved platinized tin oxide-based catalyst able to decompose nitric oxide to nitrogen and oxygen without the necessity of a reducing gas.

Catalyst for decomposition of nitrogen oxides

The invention described herein involves a novel approach to the production of oxidation/reduction catalytic systems. The present invention serves to stabilize the tin oxide reducible metal-oxide coating by co-incorporating at least another metal-oxide species, such as zirconium. In one embodiment, a third metal-oxide species is incorporated, selected from the group consisting of cerium, lanthanum, hafnium, and ruthenium. The incorporation of the additional metal oxide components serves to stabilize the active tin-oxide layer in the catalytic process during high-temperature operation in a reducing environment (e.g., automobile exhaust). Moreover, the additional metal oxides are active components due to their oxygen-retention capabilities. Together, these features provide a mechanism to extend the range of operation of the tin-oxide-based catalyst system for automotive applications, while maintaining the existing advantages.

Methodology for the effective stabilization of tin-oxide-based oxidation/reduction catalysts

Stabilized tin-oxide-based oxidation/reduction catalysts

The present invention utilizes two precious metals with two to five different metal-oxides in a layered matrix to convert CO, HCs, and NOx to CO, and Nby oxidation of two components and reduction of the other in a moderately high temperature gaseous environment containing excess oxygen.

Catalyst for treatment and control of post-combustion emissions

A process for forming catalysts by coating substrates with two or more catalytic components, which comprises the following sequence of steps. First, the substrate is infused with an adequate amount of solution having a starting material comprising a catalytic component precursor, wherein the thermal decomposition product of the catalytic component precursor is a catalytic component. Second, the excess of the solution is removed from the substrate, thereby leaving a coating of the catalytic component precursor on the surface of the substrate. Third, the coating of the catalytic component precursor is converted to the catalytic component by thermal decomposition. Finally, the coated substance is etched to increase the surface area. The first three steps are then repeated for at least a second catalytic component. This process is ideally suited for application in producing efficient low temperature oxidation catalysts.

Process for coating substrates with catalytic materials

Disclosed is a process for oxidizing volatile organic compounds to carbon dioxide and water with the minimal addition of energy. A mixture of the volatile organic compound and an oxidizing agent (e.g. ambient air containing the volatile organic compound) is exposed to a catalyst which includes a noble metal dispersed on a metal oxide which possesses more than one oxidation state. Especially good results are obtained when the noble metal is platinum, and the metal oxide which possesses more than one oxidation state is tin oxide. A promoter (i.e., a small amount of an oxide of a transition series metal) may be used in association with the tin oxide to provide very beneficial results.

Catalyst for oxidation of volatile organic compounds

A means for detecting carbon monoxide which utilizes an un-heated catalytic material to oxidize carbon monoxide at ambient temperatures. Because this reaction is exothermic, a thermistor in contact with the catalytic material is used as a sensing element to detect the heat evolved as carbon monoxide is oxidized to carbon dioxide at the catalyst surface, without any heaters or external heating elements for the ambient air or catalytic element material. Upon comparison to a reference thermistor, relative increases in the temperature of the sensing thermistor correspond positively with an increased concentration of carbon monoxide in the ambient medium and are thus used as an indicator of the presence of carbon monoxide.

Solid state carbon monoxide sensor

A catalyst for the combination of CO and O.sub.2 to form CO.sub.2 which includes a platinum group metal--e.g., platinum; a reducible metal oxide having multiple valence states--e.g., SnO.sub.2 ; and a compound which can bind water to its structure--e.g., silica gel. This catalyst is ideally suited for application to high-powered, pulsed, CO.sub.2 lasers operating in a sealed or closed-cycle condition.

Catalyst for carbon monoxide oxidation

A method of exchanging rare-isotope oxygen for common-isotope oxygen in the top several layers of an oxide-containing catalyst is disclosed. A sample of an oxide-containing catalyst is exposed to a flowing stream of reducing gas in an inert carrier gas at a temperature suitable for the removal of the reactive common-isotope oxygen atoms from the surface layer or layers of the catalyst without damaging the catalyst structure. The reduction temperature must be higher than any at which the catalyst will subsequently operate. Sufficient reducing gas is used to allow removal of all of the reactive common-isotope oxygen atoms in the top several layers of the catalyst. The catalyst is then reoxidized with the desired rare-isotope oxygen in sufficient quantity to replace all of the common-isotope oxygen that was removed.

Isotope exchange in oxide-containing catalyst

A method for the reactivation of a tin oxide-containing catalyst of a CO.sub.2 laser is provided. First, the catalyst is pretreated by a standard procedure. When the catalyst experiences diminished activity during usage, the heated zone surrounding the catalyst is raised to a temperature which is the operating temperature of the laser and 400.degree. C. for approximately one hour. The catalyst is exposed to the same laser gas mixture during this period. The temperature of the heated zone is then lowered to the operating temperature of the CO.sub.2 laser.

Reactivation of a tin oxide-containing catalyst

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Hampton, VA, United States of America

David R Schryer