Tyco Electronics Corporation

Te Connectivity Corporation

Te Connectivity Germany Gmbh

Tyco Electronics UK Ltd

David Michael Stull

Charles David Fry

John Dunaway Charlton

Matthew Steven Houser

Keith Lynn Nicholas

Khalil John Maalouf

David Alan College

David Joseph Erb

Christopher John Karrasch

Matt J Clifford

Guenter Sowa

Donald William Wright

A terminal crimping device includes crimp tooling comprising an anvil and a ram movable toward the anvil with a crimp zone being defined between the anvil and the ram configured to receive a wire and a terminal configured to be crimped to the wire by the crimp tooling. An ultrasonic transmitting transducer is coupled to at least one of the anvil and the ram that transmits acoustic signals through the wire and terminal. A filter is provided on at least one of the anvil and the ram in the path of the acoustic signals that affects the acoustic signals.

Filters for terminal crimping devices using ultrasonic signals

A terminal crimping device includes crimp tooling comprising an anvil and a ram. A crimp zone is defined between the anvil and the ram. The crimp zone is configured to receive a wire and a terminal. The crimp tooling crimps the terminal to the wire during a crimp stroke. The terminal crimping device also includes an ultrasonic transducer module having at least one ultrasonic transducer held by at least one of the anvil or the ram. The ultrasonic transducer generates a plurality of ultrasonic pulses during the crimp stroke and directs the ultrasonic pluses through the terminal. The ultrasonic transducer receives the ultrasonic pulses and generates ultrasonic data based on the received ultrasonic pulses. The terminal crimp tooling also includes a crimp quality module communicatively coupled to the ultrasonic transducer module. The crimp quality module performs coherent processing of the ultrasonic data to determine a crimp quality.

Terminal crimping devices

A terminal crimping device includes crimp tooling and a seal depressor fixed to the crimp tooling. The crimp tooling and the seal depressor move with a movable ram along a crimp stroke towards and away from a base that receives a wire assembly and a terminal thereon. The crimp tooling crimps the terminal to both a wire and a compression seal of the wire assembly during the crimp stroke. The seal depressor has a contact tab that engages and at least partially depresses the compression seal of the wire assembly during the crimp stroke to hold the compression seal in place as the crimp tooling crimps the terminal to the wire assembly.

Crimping device with seal depressor

A terminal crimping device includes crimp tooling including an anvil and a ram movable toward the anvil with a crimp zone being defined between the anvil and the ram configured to receive a wire and a terminal configured to be crimped to the wire by the crimp tooling. An ultrasonic transducer is coupled to at least one of the anvil and the ram that receives acoustic signals sent through the wire and terminal. A crimp quality module receives signals from the ultrasonic transducer. The crimp quality module determines a crimp height of the terminal based on the acoustic signal received by the ultrasonic transducer. Optionally, the crimp height may be determined based upon a transmission time of the acoustic signal from a transmitting transducer to a receiving transducer. The crimp height may be determined based upon a speed of sound transmission coefficient of the terminal and the wire.

Terminal crimping device for determining a crimp height of a crimped electrical connection

A terminal crimping device includes crimp tooling defining a crimp zone configured to receive a wire and a terminal. The terminal is configured to be crimped to the wire by the tooling during a crimp stroke of the crimp tooling to form a crimped terminal. The crimp tooling includes an ultrasound module ultrasonically coupled to the crimp tooling and the wire and the crimped terminal when present. The ultrasound module transmits acoustic signals through the crimped terminal and the wire. The ultrasound module also receives echo acoustic signals being reflected back to the ultrasound module. The ultrasound module generates echo signals based on the echo acoustic signals. The terminal crimping device also includes a crimp quality module that receives the echo signals from the ultrasound module and determines a crimp height of the crimped terminal based on the reflected echo acoustic signals received by the ultrasound module.

Device for determining a crimp height of a crimped electrical connection

A terminal crimping device includes crimp tooling including an anvil and a ram movable toward the anvil. A crimp zone is defined between the anvil and the ram that receives a wire and a terminal configured to be crimped to the wire by the crimp tooling. An ultrasonic transducer assembly is held by at least one of the anvil and the ram. The ultrasonic transducer assembly is ultrasonically coupled to the terminal and is ultrasonically isolated from the crimp tooling. The ultrasonic transducer assembly may directly engage the terminal. The terminal crimping device may include an isolation member ultrasonically isolating the ultrasonic transducer assembly from the crimp tooling.

Ultrasonic transducers for terminal crimping devices

A termination tool includes a frame having a ram cavity and a connector cavity configured to receive an electrical connector therein. A driving handle is coupled to the frame and is movable between an open position and a closed position. A primary ram assembly is received in the ram cavity and is coupled to the driving handle. The primary ram assembly is configured to engage the electrical connector. A secondary ram assembly is received in the ram cavity and coupled to the driving handle. The secondary ram assembly is configured to engage the electrical connector. The primary and secondary ram assemblies are actuated by the driving handle along different primary and secondary strokes as the driving handle is moved from the open position to the closed position.

Termination tool

A compression tool for terminating wires to a connector includes a frame that has a receiving space configured to receive the connector. A handle is rotatably coupled to the frame. A ram is held by the frame. The ram has an engagement end within the receiving space that is configured to engage the connector. The ram is movable between an initial position and a final position. A link is coupled between the ram and the handle. The link is variably positionable with respect to at least one of the handle or the ram to change the final position of the ram within the receiving space to control a shut height of the compression tool.

Compression tool

A pressing device includes a work head having a work head body holding a tool and a mating end. The pressing device includes an actuator having an actuator body holding a hydraulic pump that is operable to drive the tool. The actuator has a mating end. The pressing device includes an interconnect assembly including a hydraulic hose having first and second couplings at both ends of the hydraulic hose for mating with the mating ends of the actuator and the work head, respectively. The interconnect assembly is removable and the work head is configured to be directly coupled to the actuator.

Electrohydraulic pressing device having removable hose

A pressing tool includes a tool body having a working end, an actuator held by the tool body and operated during a pressing operation, and a disabling device operable to stop the hydraulic actuator during the pressing operation, wherein the actuator is disabled and locked in a disabled position after the disabling device is operated. Optionally, the disabling device may be configured to be reset to a normal operation position by a key.

Growing community of inventors

Etters, PA, United States of America

David Michael Stull