Cornerstone Research Group, Inc.

Comerstone Research Group, Inc.

David Martin Nickerson

Tat Hung Tong

Michael D Rauscher

Thomas J Barnell

Rick D Stienecker

Method embodiments for producing a fiber-reinforced epoxy composite comprise providing a mold defining a shape for a composite, applying a fiber reinforcement over the mold, covering the mold and fiber reinforcement thereon in a vacuum enclosure, performing a vacuum on the vacuum enclosure to produce a pressure gradient, insulating at least a portion of the vacuum enclosure with thermal insulation, infusing the fiber reinforcement with a reactive mixture of uncured epoxy resin and curing agent under vacuum conditions, wherein the reactive mixture of uncured epoxy resin and curing agent generates exothermic heat, and producing the fiber-reinforced epoxy composite having a glass transition temperature of at least about 100&#xb0; C. by curing the fiber reinforcement infused with the reactive mixture of uncured epoxy resin and curing agent by utilizing the exothermically generated heat, wherein the curing is conducted inside the thermally insulated vacuum enclosure without utilization of an external heat source or an external radiation source.

Fiber-reinforced epoxy composites and methods of making same without the use of oven or autoclave

The currently disclosed device is a novel poly(azidoaminoether)-based energetic polymer utilizing a chemical design that possesses great versatility in tailoring properties such as endothermicity, oxygen balance, flexibility, toughness, and crystallinity. Furthermore, this new chemical design will also be compatible with current polyisocyanate curing chemistry. These attributes will give such novel polymers great potential in meeting the demands of a highly energetic, yet insensitive propellant binder. This material's tailorable mechanical properties and oxygen balance as well as its backwards compatibility with current diisocyanate crosslinking methods make this novel polymer an ideal energetic binder material for use in a variety of munition systems.

Growing community of inventors

Columbus, OH, United States of America

David Martin Nickerson