Tyco Electronics Corporation

The Whitaker Corporation

David M Wiebking

Michael Warren Fogg

Kurt Thomas Zarbock

Kevin John Peterson

Victor Eugene Slack

Randy Gray Simmons

Don Kevin Willis

Scott C Scholl

A plug and receptacle assembly comprises a plug connector and receptacle connector, for high-density interconnections of data cable. The two connectors are fully shielded and include a mating profile including a modified D-shaped configuration. The receptacle assembly includes a plurality of overmolded webs of lead frames. The webs are overmolded laterally asymmetric to provide a thin web on one side, and a thick web on the other, where air pockets project through the thick webs and expose portions of contacts. The overmolded webs are stacked one against the other such that thin webs are positioned intermediate contacts in the same pair, whereas the thick webs, and air pockets are positioned one against the other in adjacent contacts of adjacent pairs.

High-density receptacle connector

A plug and receptacle assembly comprises a plug connector and receptacle connector, for high-density interconnections of data cable. The two connectors are fully shielded and include a mating profile including a modified D-shaped configuration where one end of the shroud includes a concave radiused portion and two jackscrews or threaded inserts are located within the area formed by the concave radiused portion. In this manner, the entire width of the connector assembly is reduced for high-density interconnections.

Connector interface and retention system for high-density connector

An electrical connector includes a housing having a front face and a cavity which is open through the front face for receiving a mating electrical connector. The housing has a terminal support shelf and a wall which is spaced from the terminal support shelf to define a slot between the terminal support shelf and the wall. The slot extends in a longitudinal direction from an upstream end which is open through a rear of the housing to a downstream end which is open to the cavity. The slot has a laterally extending width. The housing carries terminals which extend longitudinally through the slot and which are arranged side-by-side along the width of the slot. The terminals are initially attached to a carrier strip. The terminals are inserted into the slot from the upstream end with the carrier strip leading the terminals through the slot and emerging from the downstream end of the slot, and the carrier strip is removed from the terminals after the terminals are installed in the housing.

Electrical connector assembled with a terminal array that is connected

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Kernersville, NC, United States of America

David M Wiebking