Honeywell International Inc.

Metglas, Inc.

David M Nathasingh

Ronald Paul Rohrbach

Dung Anh Ngo

Kwok-Wai Lem

D Christian Pruess

A transformer core comprises a plurality of segments of amorphous metal strips. Each of the segments comprises at least one packet of the strips. The packet comprises a plurality of groups of cut amorphous metal strips arranged in a step-lap joint pattern. Packets thus formed can have C-shape, I-shape or straight segment-shape configurations. Assembly of the transformer is accomplished by placing at least two of the segments together. Core manufacturing is simplified and core and coil assembly time is decreased. Stresses otherwise encountered during manufacture of the core are minimized and core loss of the completed transformer is reduced. Construction and assembly of large core transformers is carried out with lower stress and higher operating efficiencies than those produced from wound core constructions.

Segmented transformer core

The formation of articles using a breathable, electromagnetic shielding material. More particularly, a material and process for the formation of articles capable of shielding electromagnetic waves while allowing the release of thermal energy. Electromagnetic shielding powder particles are infused into cavities of multilobal polymeric fibers and between the fibers forming a flexible, breathable electromagnetic shielding material suitable for forming shaped articles.

Breathable electromagnetic shielding material

A dry-type power distribution transformer has a generally rectangular, wound amorphous metal core and a resin encapsulated, generally rectangular coil. The core has a generally rectangular core window within which is located a substantially straight section of the coil. When assembled to form a power distribution transformer, the shape of the coil's substantially strait section conforms to the shape of the core window. The transformer is inexpensive to manufacture, exhibits low resistivity and low core loss, and is light weight, compact and reliable in operation.

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Hackettstown, NJ, United States of America

David M Nathasingh