Conocophillips Company

David M Minahan

Harold A Wright

Sriram Ramani

Gloria I Straguzzi

Joe D Allison

Daxiang Wang

Tianyan Niu

Baili Hu

Shuibo Xie

David H Anderson

Guy H Lewis

Beatrice C Ortego

Yaming Jin

Larry D Swinney

Vincent H Melquist

Kevin L Ricketson

Stephen R Landis

David E Simon

Yi Jiang

Charles R Rapier

Chien-Ping Pan

Cemal Ercan

Chad M Ricketson

Phillipp R Ellison

Jamie D Lucas

Dale R McIntyre

The present invention relates to stabilized supports stable at temperatures above 800&#xb0; C., and method of preparing such supports, which includes adding a rare earth metal to an aluminum-containing precursor prior to calcining. The present invention can be more specifically seen as a support, process and catalyst wherein the stabilized alumina catalyst support comprises a rare earth aluminate with a molar ratio of aluminum to rare earth metal greater than 5:1 and, optionally, an aluminum oxide. More particularly, the invention relates to the use of catalysts comprising rhodium, ruthenium, iridium, or combinations thereof, loaded onto said stabilized supports for the synthesis gas production via partial oxidation of light hydrocarbons, and further relates to gas-to-liquids conversion processes.

Stabilized alumina supports, catalysts made therefrom, and their use in partial oxidation

Embodiments include methods and apparatus for mixing feedgases and producing synthesis gas. The apparatus includes a vessel containing a mixing system comprising one or more channels and a reaction zone downstream of the mixing system. A first feedgas and a second feedgas are separately injected into different injection portions of each channel, such that the second feedgas is injected in an acute direction into the first feedgas flowstream. The injected feedgases thereafter mix in a mixing portion of the channel. The mixing portion of each channel may have a reduced cross-sectional area so as to increase the total velocity of the feedgases while they mix. A feedgas mixture exits each channel of the mixing system to feed the reaction zone where it gets converted. Preferred embodiments include mixing Owith a hydrocarbon gas and converting the mixture in a catalytic reaction zone to produce synthesis gas.

Compact mixer for the mixing of gaseous hydrocarbon and gaseous oxidants

The present invention relates to improved catalyst compositions, as well as methods of making and using such compositions. Preferred embodiments of the present invention comprise catalyst compositions having high melting point metallic alloys, and methods of preparing and using the catalysts. In particular, the metallic alloys are preferably rhodium alloys. Accordingly, the present invention also encompasses an improved method for converting a hydrocarbon containing gas and an atomic oxygen-containing gas to a gas mixture comprising hydrogen and carbon monoxide, i.e., syngas, using the catalyst compositions in accordance with the present invention. In addition, the present invention contemplates an improved method for converting hydrocarbon gas to liquid hydrocarbons using the novel syngas catalyst compositions described herein.

Syngas catalysts and their method of use

A process and catalyst are disclosed for the catalytic partial oxidation of light hydrocarbons to produce synthesis gas at superatmospheric pressures. A preferred catalyst used in the process includes a nickel-magnesium oxide solid solution and at least one promoter chosen from Cr, Mn, Mo, W, Sn, Re, Rh, Ru, Ir, Pt, La, Ce, Sm, Yb, Lu, Bi, Sb, In and P, and oxides thereof, carried on a refractory support.

Promoted nickel-magnesium oxide catalysts and process for producing synthesis gas

A method of partially oxidizing a feed gas comprises providing a reactor containing a catalyst, providing a gas distributor comprising a body having a plurality of channels therethrough and a plurality of outlets from said channels for distributing gas across the catalyst, feeding the feed gas and the oxygen-containing gas into the gas distributor and allowing the feed gas and the oxygen-containing gas to flow through the gas distributor and out through the outlets into contact with the catalyst. The gas distributor preferably comprises a micro-channel gas distributor, which can be assembled by providing a plurality of etched plates defining flow channels, and stacking and fusing the plates. The reactant gases can be mixed within the gas distributor or maintained separately until they have exited the gas distributor.

Utilization of micro-channel gas distributor to distribute unreacted feed gas into reactors

Controlled pore structure catalysts are disclosed that are active for catalyzing the partial oxidation of methane to CO and Hand, advantageously, are capable of initiating the reaction without the need for an additional ignition source. A preferred catalyst comprises rhodium and samarium supported on an alumina or modified alumina support having certain surface area, pore volume, pore size and metal dispersion characteristics that permit light-off of the reaction at temperatures below 500&#xb0; C. and with little or no use of an ignition agent. A method of partially oxidizing a light hydrocarbon to form synthesis gas, and a method of enhancing low-temperature light-off of the process are also described.

Controlled-pore catalyst structures and process for producing synthesis gas

A method for converting light hydrocarbons (e.g. methane or natural gas) to synthesis gas employs a silicon carbide-supported catalyst that catalyzes a net partial oxidation reaction. Certain preferred catalysts include a catalytically active metal disposed on a silicon carbide support.

Silicon carbide-supported catalysts for partial oxidation of natural gas to synthesis gas

Lanthanide-promoted rhodium-containing supported catalysts that are active for catalyzing the net partial oxidation of methane to CO and Hare disclosed, along with their manner of making and high efficiency processes for producing synthesis gas employing the new catalysts. A preferred catalyst comprises highly dispersed, high surface area rhodium on a granular zirconia support with an intermediate coating of a lanthanide metal and/or oxide thereof and is thermally conditioned during catalyst preparation. In a preferred syngas production process a stream of methane-containing gas and Ois passed over a thermally conditioned, high surface area Rh/Sm/zirconia granular catalyst in a short contact time reactor to produce a mixture of carbon monoxide and hydrogen.

Lanthanide-promoted rhodium catalysts and process for producing synthesis gas

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Stillwater, OK, United States of America

David M Minahan