General Electric Company

Danotek Motion Technologies

Other

David M Erdman

Harold B Harms

Robert K Hollenbeck

David T Molnar

Dennis P Bobay

Richard S Tatman

Dale F Yoder

Mark A Brattoli

Joseph Eugene Miller

Eric R Benedict

Girma Desta

Daniel Gizaw

Gerald Burt Kliman

Roger Carlos Becerra

Brian Lee Beifus

Charles Michael Stephens

Subhash Marutirao Brahmavar

William R Archer

Thomas M Jahns

Wen Liang Soong

James E Grimm

James R Kiefer

James A Beatty

Michael W Degner

Warren F Bessler

David Bailey

Robert David Sirois

John L Oldenkamp

Gustave F Wiedemann

James J Holich

Amritlal H Patel

A method for assembling a direct drive generator assembly includes the steps of placing a rotor over a stator, leaving a gap therebetween. A magnetic hub is assembled using adjacent columns of magnets having opposed orientation, and placed in the air gap. Application of an input torque to generate cogging torque in first direction that offsets coggery torque in second direction.

Method of assembling direct-drive generator

A direct-drive generator and assembly procedure for that generator include a permanent magnet assembly that is partitioned and assembled piece-by-piece after the rotor and stator have been attached. The magnets are attached to a plate in columns, and adjacent columns have a N-S orientation. The air gap between the rotor and stator is variable, and application of an input torque produces a first cogging torque in a first direction due to the variable air gap that offsets a second cogging torque in a second opposite direction.

Slow-speed direct-drive generator

The invention is a generator and cooling mechanism. The generator includes a rotor comprising a shaft with a skewed alignment of magnets on a ring, a stator of toothed laminations with coils wound around the teeth, and a housing with cooling chambers. The housing has annular subchambers arranged successively along the length of the generator in such a way that cooling fluid must flow to the opposite side of the generator to pass into the next chamber. Because the housing is highly heat conductive, this structure of annular subchambers increases the uniformity of the fluid temperature.

Permanent-magnet generator and method of cooling

An electric motor including a stator, a rotor, and a housing adapted to support the stator and the rotor is provided. The stator includes a stator core, a first and second lamination stack, a flux tube extending therethrough, and windings on the stator core. The rotor includes a hub having an inner surface, a magnet coupled to the hub inner surface, and a shaft received in the stator core for rotation of the rotor relative to the stator about the longitudinal axis of the shaft.

Method and apparatus for forming an electric motor having stacked laminations

A method and apparatus for progressively cutting, piercing, bending, stacking, and interlocking lamination assemblies from a strip of laminate. The stacked laminations are mechanically interlocked with a staple-style interlock that secures all the laminations in the stack together. All the steps in the process of forming, stacking and interlocking are done within the tool and die assembly, eliminating the need for additional equipment to stack and interlock assemblies.

Assembly method for stamped and cupped laminations

A method for varying motor output using magnets of different fluxes includes manufacturing standardized parts, ascertaining desired motor output, selecting from a group of interchangeable magnets to provide the desired output, and assembling a motor with the selected magnets and standardized parts such that the desired output is provided. Additionally, a motor kit including a rotor configured to accommodate magnets of varying residual induction values and lengths, a stator configured to operate with the rotor, and a plurality of interchangeable magnets with different residual induction values and lengths.

Method for fabricating motors of different outputs using standardized parts

Methods and apparatus for minimizing electrical machine vibration are described. In an exemplary embodiment of the method, power is applied to the motor under microprocessor control such that a pulse modulated current profile is applied to the motor which in turn controls the amount of torque generated by the motor. By adjusting current profiles, torque generation is controlled, and vibration and noise are eliminated.

Methods and systems for minimizing vibration in electric machines

An energy efficient low-power integral electronically commutated fan motor and control circuit assembly mounted on a circuit board for use in refrigerators utilizing a Hall sensor to provide positional control signals for sequential energization of the windings with the Hall sensor energization being pulsed, and the motor stator windings energized only during a portion of the period, when rotational torque produced by the energization is greatest in order to reduce the power input to the assembly. Integrally molded multi-function components including the coil bobbin, ground pin, Hall sensor holder, motor bearing oil well covers, and assembly housing provide positioning, support, and securing assistance along with electrical and magnetic operative connections and positioning. A capacitively coupled bridge power supply is provided to further reduce power consumption, and the motor is protected under fault and stall conditions by a current limiting circuit and a timed retry circuit, and the rotor and stator are designed for adequate starting torque in a refrigerator. Power is supplied to the motor windings through a voltage dropping capacitor connected in series therewith.

Integral motor and control

A method for facilitating the reduction of transmitted motor noise using a mounting system in a frame. The mounting system includes a motor assembly having an end bell, a mounting bracket including a brace, a plurality of attachment openings, a plurality of leaf springs attached to the brace and an anchor device attached to each leaf spring. Each anchor device includes a fastener opening and a grommet. The leaf springs and grommets are configured to filter and damp noise transmitted from the motor to the frame.

Methods and apparatus for mounting motors

Brushless D. C. motor and control assembly

An inside out motor includes a rotor including a concave member, a shaft defining a longitudinal axis mounted on the concave member and a magnet mounted on an interior surface of the concave member. A bearing receives the shaft for rotatably mounting the rotor. A stator assembly is mounted on said bearing and includes a bobbin mounted generally coaxially with the rotor shaft and having an interior diameter, an exterior diameter, a first axial end and a second axial end. A winding is wound on the bobbin and extends around the axis of the rotor shaft. The winding has a width in a direction parallel to the lengthwise extension of the rotor shaft. Plural separate ferromagnetic members are on each of the first and second axial ends of the bobbin. Each ferromagnetic member has a radially outer leg extending generally between the winding and the magnet. The outer legs of the ferromagnetic members on the first axial end of the bobbin extend generally from the first axial end of the bobbin toward the second axial end and the outer legs of the ferromagnetic members on the second axial end of the bobbin extend generally from the second axial end toward the first axial end. The ferromagnetic members on each of the first and second axial ends are disposed in angularly spaced, non-overlying positions around the longitudinal axis with respect to the other ferromagnetic members on the same axial end.

Motor with external rotor

A motor having an external rotor, or 'inside out motor' has a split C arrangement of ferromagnetic members which function as the poles of the electromagnet in the motor. The ferromagnetic members are generally C-shaped and mounted on opposite end caps of the motor. The ferromagnetic members on the opposing end caps are angularly offset from each other. The ferromagnetic members on each end cap are also spaced apart from each other, and receive a portion of the motor windings within them. The motor is constructed for assembly using few or no separate fastening devices to secure the components together. In one embodiment, a bearing core serves as the base on which all parts are assembled.

A single phase permanent magnet motor includes a rotor, a stator, and a quadrature axis winding positioned out-of-phase from a main winding of the stator for generating an output signal representative of rotor angular position. An integrator can be coupled to the quadrature axis winding for phase retarding the output signal, and a comparator can be coupled to the integrator for detecting zero crossings of the phase retarded output signal to provide a commutation signal. The quadrature axis winding can be positioned about ninety electrical degrees out-of-phase from the main winding of the stator, and the integrator can be adapted to phase retard the output signal by a number of degrees which decreases as a speed of the motor increases. At low speeds the phase retard is preferably at about ninety degrees so that the phase retarded signal becomes in-phase with the main stator winding back EMF voltage. The motor may further include a rectifier coupled to the quadrature axis winding for rectifying the output signal, and a lowpass filter for filtering the rectified output signal to provide a signal proportional to velocity. Also the single phase motor is commutated for maximum torque production.

Growing community of inventors

Fort Wayne, IN, United States of America

David M Erdman