Rockwell Automation Technologies Incorporated

Allen-bradley Company, LLC

David Leggate

Russel J Kerkman

Gary Leonard Skibinski

Rangarajan M Tallam

Brian J Seibel

Timothy M Rowan

Bing Xuan Li

Richard Lukaszewski

Takayoshi Matsuo

Zhendong Zhang

Richard H Radosevich

David W Schlegel

David W Kirschnik

Gary R Woltersdorf

Ahmet M Hava

Bing Li

Richard A Lukaszewski

For calculating load resistance, a pulse generation module drives a pulse width modulation (PWM) inverter in response to a control voltage. The PWM inverter includes a U phase pole, a V phase pole, and a W phase pole. Each U, V, and W phase pole includes an upper pole device and a lower pole device. The PWM inverter turns off the U phase pole, turns on the W upper pole device, turns off the W lower pole device, and applies the control voltage to the V upper pole device and the V lower pole device. A forward drop correction module corrects the control voltage based on a feedforward compensation voltage determined from a forward voltage drop. A load resistance module calculates a load resistance for a load based on an average control voltage, an average bus voltage, and an average load feedback current.

Calculating a load resistance

Power conversion systems, methods and control apparatus to operate a power converter, including a processor computes an angle of an AC output current signal, compute a first voltage error that represents an inverter switch dead time voltage error in a synchronous reference frame according to the angle, computes a compensated voltage command according to the first voltage error and according to a voltage control reference, and controls an inverter according to the compensated voltage command.

Adaptive harmonic elimination compensation for voltage distortion elements

Methods and apparatus are presented for sampling low side inverter phase currents, in which current sampling is selectively delayed in a given PWM cycle by a non-zero sampling delay time value from a nominal sample time if the middle pulse width value is less than a non-zero first threshold to facilitate adequate signal settling for accurate current measurement, and if a middle total continuous on-time near the end of the given PWM cycle is less than a non-zero second threshold, the middle total continuous on-time is selectively extended by adding a non-zero adjustment offset time value to a middle pulse width value for a next PWM cycle.

Inverter phase current reconstruction apparatus and methods

Methods and apparatus are presented for detecting phase loss and/or excessive ripple in a power converter, in which bandpass filters are used to obtain harmonic voltage amplitudes associated with the power converter DC bus, and phase loss is detected if a ratio of the second harmonic to the sixth harmonic and/or a ratio of the fourth harmonic to the sixth harmonic exceed predetermined threshold values.

Method and apparatus for ripple and phase loss detection

Control systems, methods and power conversion systems are presented for reducing common mode voltages in AC motor loads driven by inverter PWM control using switching sequences with only active vectors where a first vector of each switching sequence differs by one phase switching state from a last vector of a switching sequence of an adjacent sector, along with enhanced deadtime compensation and reflected wave reduction techniques in providing pulse width modulated switching signals to a switching inverter.

Discontinuous pulse width drive modulation method and apparatus for reduction of common-mode voltage in power conversion systems

Power conversion systems and methods are provided for operating a multi-phase inverter to drive a load while mitigating reflected waves, in which one or more PWM modulating signals are selectively adjusted if at least one of the phase signals or values is transitioning into or out of an over-modulation range outside a pulse width modulation carrier waveform range.

Pulse width modulation control method and system for mitigating reflected wave effects in over-modulation region

Control systems, methods and fully regenerative power conversion systems are presented for mitigating common mode voltages in AC loads by employing inverter and/or active rectifier PWM control using switching sequences with only active vectors where a first vector of each switching sequence differs by one phase switching state from a last vector of a switching sequence of an adjacent sector.

Systems and methods for common-mode voltage reduction in fully regenerative AC drives

Control systems, methods and power conversion systems are presented for controlling common mode currents in power converters, in which feedback signals used in pulse width modulated inverter switching control are selectively adjusted to ensure minimum differences between the resulting common mode compensated feedback signals according to a common mode dwell time in each pulse width modulation period, with the common mode dwell time being adjusted according to modulation index.

Systems and methods for reducing AC drive common-mode currents

Control systems, methods and power conversion systems are presented for controlling common mode voltages in AC motor loads driven by inverter PWM control using switching sequences with only active vectors where a first vector of each switching sequence differs by one phase switching state from a last vector of a switching sequence of an adjacent sector, along with enhanced deadtime compensation and reflected wave reduction techniques in providing pulse width modulated switching signals to a switching inverter.

Systems and methods for common-mode voltage reduction in AC drives

An apparatus and method for controlling an inverter, the apparatus including an adjustable frequency controller receiving a reference frequency value and generating a command frequency value as a function thereof, an adjustable voltage controller receiving a reference voltage value and generating a command voltage value as a function thereof and independent of the command frequency and a modulator receiving the command frequency value and the command voltage value and generating pulse width modulated (PWM) inverter control signals as a function thereof.

Method and apparatus for adjustable voltage/adjustable frequency inverter control

A system and method for controlling an inverter of a motor control unit includes a controller having a user interface configured to allow user selection of a waveform increment value or a waveform amplitude threshold. The controller also includes an integrator configured to receive the waveform increment value and generate a signal at least based on the waveform increment value. A logic circuit is configured to monitor the signal and reset the integrator when the signal reaches the waveform amplitude threshold to generate a waveform having a frequency-independent amplitude. A comparator compares the waveform to a modulating signal to trigger gating pulses delivered to an inverter to drive an associated motor.

System and method for adjustable carrier waveform generator

A method and apparatus to be used with a motor controller generating firing pulses to control an inverter, the inverter providing exciting voltage to a motor corresponding to the firing pulses, the voltage having a maximum intended amplitude, the method for substantially eliminating exciting voltage overvoltage by modifying the firing pulses, the method comprising the steps of identifying characteristics of an initial firing pulse, comparing the initial pulse characteristics to an overvoltage characteristic set known to cause overvoltage, where the initial pulse characteristics match the overvoltage characteristic set, altering the initial firing pulse such that the altered firing pulse does not cause overvoltage, identifying an accumulated error corresponding to the altered firing pulse, modifying the firing pulse following the altered firing pulse as a function of the accumulated error to generate a composite firing pulse; and repeating the identifying, comparing, altering, identifying and modifying process with the composite firing pulse as the initial firing pulse.

Method and apparatus for controlling reflected voltage using a motor controller

A method and apparatus for reducing parasitic distortion in terminal voltages connected to a PWM inverter, the method comprising the steps of receiving each of a command operating frequency and a command carrier frequency, comparing the command operating frequency to low and high threshold operating frequency values, and where the command operating frequency is less than the low threshold frequency, restricting the carrier frequency to a minimum carrier frequency, where the command operating frequency is greater than the high threshold frequency, setting the carrier frequency equal to the command carrier frequency and, where the operating frequency is between the low and high threshold frequencies, setting the carrier frequency to an intermediate value between the minimum carrier frequency and the commanded carrier frequency.

Method and apparatus for compensating for device dynamics by adjusting inverter carrier frequency

Method and apparatus for eliminating greater than twice motor overvoltage by altering modulating signals provided to a PWM controller which in turn provides firing pulses to a PWM inverter. The modulating waves are altered by either tying them to positive or negative DC buses or limiting the maximum magnitudes to a maximum magnitude value above which modulating waveforms are known to cause greater than twice overvoltage. Pass through modulating waveform angles at which waveforms have to be modified are determined as a function of modulating waveform symmetries and the first pass through angle within a waveform cycle.

Angle control of modulating wave to reduce reflected wave overvoltage transients

A method and apparatus for reducing distortion at the outputs of an inverter system, the apparatus including a polarity discriminator for determining the polarity of a current passing through an output terminal to a load, a compensator programmed with different upper and lower compensation values and controlled by the discriminator to provide the upper compensation value as an output when the current polarity is positive and providing the lower compensation value when the polarity is negative and a combiner for receiving a modulating signal and the compensation value provided by the compensator and mathematically combining the two signals to generate a modified modulating signal.

Growing community of inventors

New Berlin, WI, United States of America

David Leggate