Thermal Corporation

Thermacore, Inc.

David L Muth

John H Rosenfeld

Mark T North

Brian D Fritsch

C Scott Schaeffer

The apparatus is an easily assembled, fluid cooled, single phase heat sink. The heat sink is constructed of only four simple parts, a pan shaped casing, a simple thermally conductive porous pad, a manifold block with channels, and a lid. The lid includes input and output fluid holes which are interconnected to sets of alternating channels in the manifold block, so that adjacent channels are isolated from each other and are connected to only either the input or the output holes. Thus, the only access between the adjacent input and output channels is through the porous pad which is sandwiched between the manifold block and the bottom of the casing. Fluid flow through the porous pad thereby cools the entire bottom of the casing which is held in heat transfer relationship with a heat source.

Fluid cooled single phase heat sink

The disclosure is for a method of bonding materials with severely mismatched coefficients of thermal expansion, such as carbon/carbon and a composite of aluminum oxide and niobium and for the structure of the bonded joint. The key to a good bond between such materials is the use of a thin layer of porous sintered metal as an intermediate material which is bonded to the two diverse thermal expansion materials. The sintered material has a porosity of 20 to 80 percent, and stays bonded to both of the different material surfaces while the sintered material itself is also not destroyed by the thermal stress.

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Columbia, PA, United States of America

David L Muth