Utron Inc.

Utron Kinetics, LLC

David L Kruczynski

Dennis W Massey

John M Ryan

F Douglas Witherspoon

T Arul Mozhi

Karthik Nagarathnam

Donald Trostle

Barry L Landers

Maurice M Meneguzzi

Dannis W Massey

Eric P Vigil

Near net shape refractory material is made in combustion driven compaction. The gas mixture is combusted, driving a piston or ram into a die containing refractory material powder, compressing the powder into a near net shape. As the chamber is filled with gas, the piston or ram is allowed to rest on the powder, pre-compressing the powder and removing trapped air. During compression, forces reach 150 tsi or more. Loading occurs within several hundred milliseconds. After compression, the shaped refractory part is sintered in a hydrogen environment. This process creates near net shape components with little scrap metal. The apparatus used to perform this process is about the size of a telephone booth and can be moved with a standard forklift. The powder may include a combination of Mo&#x2014;Re, Re, W&#x2014;Re, HfC and Hf of a fineness dictated by desired shrinkage, resulting in a material suitable for high-stress, high-temperature applications.

Near net shape combustion driven compaction process and refractory composite material for high temperature applications

A chamber is pressurized with a natural gas and air mixture. The pressure moves a piston and die to compress material to be formed into a part. The pressurized gas and air mixture is ignited with a laser beam focused with a lens or collimator into a point or fine line in a center of the chamber. Rapid combustion of the gas and air mixture drives the piston and die, compacting the part into a net shape. The focused laser beam centrally ignites pressurized gas and air mixture providing controlled combustion in the chamber and preventing damaging detonation. The focused point beam is used in chambers having length to diameter L/D aspect ratio of 2 or less than 2. The collimated thin beam is used in chambers having L/D greater than 2.

Laser ignition of high pressure combustible gas mixtures in a press

The new injection system provides rapid, high pressure, high density, and transient batch injection of cryogenic liquids. The system stores and maintains the temperature of liquids in vacuum jacketed tanks, increases pressures using pumps, and stores the high pressure fluid in accumulators. The accumulator periodically injects the fluids at high pressure in measured mass batches into a combustion chamber. The system injects enough liquid or gas in 0.5 to 3.0 seconds to provide 500 to 6500 psi in a closed chamber.

Transient, high rate, closed system cryogenic injection

A gas operated part forming die apparatus has compact high tonnage presses which are operated by high pressure gas generated within chambers and controlled to operate high pressure pistons and dies for compressing particulate material into dense formed parts. Combustion chambers are filled with pressurized mixtures of combustible gases and diluents. Elongated chambers have insulating walls and spaced electrodes. Some contain liquid or particulate ablatable materials or ablatable liners. Others extend fuzes between the electrodes and are filled with pressurized gases. Gas is removed from the particulate material. Die cavities may be precompressed during filing of chambers with pressurized gas. Igniting the combustible gases or creating arcs between the electrodes produces rapidly expanding high pressure resultant gases for driving pistons and movable dies and rapidly compressing die cavities. Pressures in the chambers are contained, or pistons are restrained until releasing and driving the pistons. Large area pistons drive smaller movable dies.

Dynamic consolidation of powders using a pulsed energy source

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Amissville, VA, United States of America

David L Kruczynski