Baker Hughes Corporation

Baker Hughes, a Ge Compnay, LLC

David Keith Luce

Alan J Massey

Kenneth E Gilmore

Keith L Nehring

John F Bradford

Ajay V Kulkarni

Timothy P Uno

Crystal A Parrott

James Leslie Overstreet

Stephen L Wiedmann

Sean W Wirth

Eric Charles Sullivan

John H Stevens

Robert J Buske

Bruce Stauffer

Carmel Zouheir El Hakam

Crystal A Parrot

A method of processing a workpiece includes supporting the workpiece on a tailstock extending along an axis, thermally processing the workpiece with a processing device, and displacing a portion of the tailstock assembly in response to thermal expansion of the workpiece as a result of processing with the thermal processing device.

Tail stock for a long vertically suspended workpiece that will experience heat expansion

A method of supporting a rotating member of a tailstock includes rotating a rotating member coupled to a workpiece support slidably mounted in a housing of the tailstock, causing the rotating member to shift along a longitudinal axis in a first direction, and measuring an amount of vertical displacement of the rotating member.

Methods of depositing hardfacing material portions of earth-boring tools may involve supporting at least a portion of an earth-boring tool in a holder of a workpiece positioner, the holder being movable in at least a third plane. A location of a surface of the at least a portion of the earth-boring tool may be determined utilizing at least one sensor. The workpiece positioner, the sensor, and a torch positioner comprising a hardfacing torch movable in at least a first plane perpendicular to the third plane and a second plane parallel to the third plane may be controlled utilizing a programmable control system to cause the torch positioner to oscillate the hardfacing torch in the second plane while selectively causing the workpiece positioner to move the holder in the third plane and causing the torch to deposit hardfacing material on the surface.

Methods for automated deposition of hardfacing material on earth-boring tools and related systems

A system and method for the automated or 'robotic' application of hardfacing to a surface of a drill bit.

Robotically applied hardfacing with pre-heat

Methods for depositing hardfacing material on portions of drill bits comprise providing a vertically oriented plasma transfer arc torch secured to a positioner having controllable movement in a substantially vertical plane. A rolling cutter is secured to a chuck mounted on an articulated arm of a robot. A surface of a tooth of the rolling cutter is positioned in a substantially perpendicular relationship beneath the torch. The torch is oscillated along a substantially horizontal axis. The rolling cutter is moved with the articulated arm of the robot in a plane beneath the oscillating torch. A hardfacing material is deposited on the tooth of the rolling cutter.

Methods for automated application of hardfacing material to drill bits

Methods include one or more of robotically positioning a cutting element on an earth-boring tool, using a power-driven device to move a cutting element on an earth-boring tool, and robotically applying a bonding material for attaching a cutting element to an earth-boring tool. Robotic systems are used to robotically position a cutting element on an earth-boring tool. Systems for orienting a cutting element relative to a tool body include a power-driven device for moving a cutting element on or adjacent the tool body. Systems for positioning and orienting a cutting element on an earth-boring tool include such a power-driven device and a robot for carrying a cutting element. Systems for attaching a cutting element to an earth-boring tool include a robot carrying a torch for heating at least one of a cutting element, a tool body, and a bonding material.

Methods for manipulating cutting elements for earth-boring drill bits and tools

The present invention relates to a system and method for automated or 'robotic' application of hardfacing to the surface of a steel-toothed cutter of a rock bit. In particular, the system incorporates a grounded adapter plate and chuck mounted to a robotic arm for grasping and manipulating a rock bit cutter beneath an electrical or photonic energy welding source, such as a plasma arc welding torch manipulated by a positioner. In this configuration, the torch is positioned substantially vertically and oscillated along a horizontal axis as the cutter is manipulated relative along a target path for the distribution of hardfacing. Moving the cutter beneath the torch allows more areas of more teeth to be overlayed, and allows superior placement for operational feedback, such as automatic positioning and parameter correction. In the preferred embodiment, sensors provide data to the control system for identification, positioning, welding program selection, and welding program correction. The control system, aided by data from the sensors, manipulates the robotically held cutter while controlling the operation and oscillation of the torch.

Method and apparatus for the automated application of hardfacing material to rolling cutters of earth-boring drill bits

The present invention relates to a system and method for automated or 'robotic' application of hardfacing to the surface of a steel-toothed cutter of a standard earth-boring rock bit or a hybrid-type rock bit. In particular, the system incorporates a grounded adapter plate and chuck mounted to a robotic arm for grasping and manipulating a rock bit cutter, particularly a hybrid rock bit cutter, beneath an electrical or photonic energy welding source, such as a plasma arc welding torch manipulated by a positioner. In this configuration, the torch is positioned substantially vertically and oscillated along a horizontal axis as the cutter is manipulated relative along a target path for the distribution of hardfacing. Moving the cutter beneath the torch allows more areas of more teeth to be overlayed, and allows superior placement for operational feedback, such as automatic positioning and parameter correction. In the preferred embodiment, sensors provide data to the control system for identification, positioning, welding program selection, and welding program correction. The control system, aided by data from the sensors, manipulates the robotically held cutter while controlling the operation and oscillation of the torch. These systems and methods can be applied to hardfacing steel teeth of the rolling cutters of both standard tri-cone or di-cone type rolling cone bits, as well as to hybrid-type earth boring drill bits.

Method and apparatus for automated application of hardfacing material to rolling cutters of hybrid-type earth boring drill bits, hybrid drill bits comprising such hardfaced steel-toothed cutting elements, and methods of use thereof

Apparatus for automated application of hardfacing material to drill bits

Methods, systems, and devices for manipulating cutting elements for earth-boring drill bits and tools

A drill bit is provided that includes a force application device on a body of the drill bit. The force application device includes a floating member and a force application member configured to extend from the floating member to apply a force on a wellbore wall when the drill bit is used to drill a wellbore and an actuator configured to actuate the force application member to apply the force to a wellbore wall during drilling of the wellbore.

Drill bit with an adjustable steering device

A drill bit is provided that includes a force application device on a body of the drill bit. The force application device includes a force application member pivotally coupled to the drill bit and configured to extend from the drill bit body to apply force on a wellbore wall when the drill bit is used to drill a wellbore, and an actuator configured to actuate the force application member to apply force on a wellbore wall during drilling of the wellbore.

An earth boring bit has a steel body having at least one leg with a depending bearing pin. A cone having cutting elements is rotatably mounted to the bearing pin. A ball plug weld is on the outer surface of the leg. A layer of hardfacing applied to part of the outer surface of the leg, the hardfacing having carbide particles in a matrix. A corrosion resistant coating containing at least 50% nickel is formed on parts of the outer surface of the leg that are free of the layer of hardfacing both above and below the ball plug weld.

Corrosion protection for head section of earth boring bit

An earth-boring bit has at least one steel tooth with a scoop-shaped profile. The scoop-shaped profile is formed by milling and hardfacing a tooth to have at least one flank with a concave profile. Additionally, the tooth may contain one flank with a concave profile and another with a convex profile. The centerline axis of the tooth may be moved to alter the angle between the flanks and the centerline to vary the manner in which the tooth engages the formation.

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Splendora, TX, United States of America

David Keith Luce