Arvin Meritor Technology, LLC

Meritor Heavy Vehicle Technology, LLC

Meritor Heavy Vehicle Systems Limited

David K Platner

Dale K Bell

Dennis A Kramer

Dale Eschenburg

Silvio Masaaki Yamada

Dean M House

Mehmet S Ciray

Clive Harrup

Steven Ray Miller

Ragnar H Ledesma

Monte G Williams

Mark P Reynolds

Kurt A Burmeister

Xinyu Wen

Thomas Hughes

James Trotter

Ramin Rezakhanlou

Rajesh J Somnay

Benjamin R Reineck

Tomaz Dopico Varela

Arnett Ryan Weber

Ronald N Brissette

Holly Ann Giangrande

John L Bennett

Michael E Johnson

Jack R McKenzie

Kou Yang

Tom Sanko

Norman Austin

Jaw-Ping Pan

John E Mutzner

Hussein Maher Kalaoui

Brian J Knouff

Jyh-Chiang Wang

Jim Trotter

A differential includes first and second case members that are attached to each other to define an inner cavity that receives a differential gear assembly. A first tapered roller bearing is associated with the first case member and a second tapered roller bearing is associated with the second case member. One of the first and second tapered roller bearings is inverted such that a defining taper diverges towards the differential gear assembly. The other of the first and second tapered roller bearings is non-inverted with a defining taper diverging in a direction that faces away from the differential gear assembly.

Differential assembly with inverted bearing

A leaf spring for a vehicle suspension is formed from a composite material and includes first and second ends that are longitudinally spaced apart from each other. A resilient element is attached to at least one of the first and second ends. The resilient element includes at least one hole that receives a connecting element. The resilient element and the connecting element cooperate to attach the leaf spring to a vehicle structure. In one example, the resilient element comprises a rubber block that is bonded to the leaf spring. In another example, the resilient element comprises a longitudinally orientated bushing that is inserted through a thickness of the leaf spring.

Composite spring with resilient attachment interface

A king pin is mounted in a hollow axle. An insert is force fit into each end of the hollow axle. The insert includes an aperture that aligns with an aperture in a wall of the hollow axle to provide a mount structure for the king pin. This mount structure thus provides a solid and reliable mount in a very simplified manner. The hollow axle and insert are also provided with draw key holes such that bolts may lock the king pin within the insert and the hollow axle.

Method of mounting a king pin at an end of a hollow axle

A method of forming an axle assembly having a hollow member. A hollow member such as a cylindrical tube is formed into a polygonal cross-section having an end portion. Bulkheads maybe located into the hollow member prior or after the polygonal forming step to improve proximate strength and transfer suspension bending moments. The end portions are formed to receive a preformed king pin boss having an end portion of approximately the same size as the frustoconical end. The members are welding together and the king pin and hollow member are bent to a desired axle shape. In another method sequence, the kingpin boss is directly formed into the end of the hollow member.

Method of forming a tubular axle

A drive unit assembly for a vehicle wheel includes a rigidly mounted electric motor coupled to the vehicle wheel via a gear drive. The gear drive includes a cycloid or epicycloid gear arrangement that provides significant speed reduction at the wheel.

Electric motor and gear drive assembly for driving a vehicle wheel

A suspension system includes a composite leaf spring having a mounting segment of a tapered width combined with an expanding depth. Any position along the longitudinal length of the mounting segment provides a singular cross-sectional shape taken parallel to an axle beam. An axle beam attachment system defines a cavity having a shape equivalent to the leaf spring at the predetermined location for mechanically interlocking the axle beam attachment system with the leaf spring at that predetermined location.

Composite leaf spring geometry with an interlocking interface

A reinforced structural assembly is provided including a hollow structure having a cavity with a hole. A bag is inserted into the cavity using a tube. The bag has an end with an opening extending out of the cavity through the hole. A device injects a structural foam such as a two-part epoxy into the bag. The bag is closed and the end of the bag is inserted into the cavity. A cap is installed over the hole. The foam expands to fill the cavity but is contained within the bag thereby providing localized reinforcement in the desired area.

Locally reinforced hollow structural assembly

The inventive parallel drive system is particularly well suited to be supported at the axle of the vehicle. A coupling arrangement includes a clutching mechanism and a gear reduction device that selectively couple an electric motor to the drive wheels for providing torque to the wheels alone or in combination with input from an internal combustion engine. The drive torque can also be provided exclusively from the internal combustion engine. The inventive arrangement also allows for the electric motor to be used as a generator during coasting or braking, for example.

Axle assembly with parallel drive system for electric hybrid vehicles

A suspension system includes a fluid strut, an accumulator and a reservoir. The accumulator and reservoir are in fluid communication with the fluid strut through an accumulator valve and a reservoir valve respectively. A fluid pump pressurizes the accumulator with an incompressible fluid stored in the reservoir. A piston valve is located within a piston to selectively permit fluid communication between a high pressure side and a low pressure side of the piston. A controller operates each valve and the fluid pump to control flow of the incompressible fluid within the fluid strut to obtain an infinitely variable self centering suspension system.

Center seeking suspension system

A spring assembly includes a spring seat clamped to a leaf spring at a center portion. The spring seat includes a cutout for distributing clamping stresses in a substantially uniform manner across the leaf spring. The cutout provides a relief for a central portion of the leaf spring to uniformly distribute clamping pressures across the leaf spring. Uniformly distributing stresses across the width of the spring increases leaf spring fatigue life.

Method for relieving spring seat mounting stresses

A suspension system includes a composite leaf spring attachment system having a bracket, a mount and a shear damper mounted therebetween. The mount is rectilinear in cross-section to receive a rearward leaf spring segment of the composite leaf spring. During flexing of the leaf spring, the rearward leaf spring segment of the leaf spring slides within the mount. The shear damper in combination with sliding of the leaf spring through the mount accommodates this longitudinal lengthen during flexing. Also, due to the width of the of the leaf spring segment the shear damper may alternatively be utilized alone to accommodate the flexing of the leaf spring as the significant width of the composite leaf spring provides a large mounting platform for a significantly large shear damper heretofore unavailable with relatively thin conventional steel leaf springs.

Attachment arrangement for a composite leaf spring which accommodates longitudinal movement through shear displacement

A suspension system includes a composite leaf spring having an arcuate segment that is located between a retaining pin and a bumper. The retaining pin includes a shank surrounded by a resilient tube. The bumper is located adjacent a rear wall of the bracket opposite the retaining pin. The bumper includes an arcuate face to engage the outer arc of the arcuate segment while the pin is at least partially surrounded by the arcuate segment. The end of the composite leaf spring is thereby securely yet resiliently retained within the front leaf spring attachment system without penetrating fasteners.

Composite leaf spring having an arcuate attachment arrangement for vehicle mounting

A suspension system includes a primary structural support such as an axle beam. To dampen movement of the beam, a leaf spring is attached to longitudinal mainframes which extend parallel to a vehicle centerline. A bracket assembly attaches the beam to the leaf springs by sandwiching the leaf spring therebetween. The bracket assembly also provides a support and mount for an air bag and a shock.

Multi-function bracket for an air suspension

A drive train assembly including an electric motor mounted to the frame of the motor vehicle and a trailing arm. The trailing arm is attached to the frame of a motor vehicle such that a pivot point is common to an axis of rotation of a shaft of the electric motor. The electric motor drives a drive mechanism supported by the trailing arm to drive a wheel suspended at a distal end of the trailing arm. The trailing arm pivots about the axis of rotation of the motor shaft thereby reducing the suspended mass of the vehicle and improving ride and handling characteristics.

Growing community of inventors

Shelby, MI, United States of America

David K Platner