Hill Phoenix, Inc.

David K Hinde

Shitong Zha

John D Bittner

J Scott Martin

Lin Lan

Joe T Wilkerson, Jr

John M Gallaher

Kim G Christensen

Joseph R Poland

Richard N Walker

Scott J Martin

A cascade refrigeration system including an upper portion having at least one modular chiller unit that provides cooling to at least one of a low temperature subsystem having a plurality of low temperature loads, and a medium temperature subsystem having a plurality of medium temperature loads. The modular chiller unit includes a refrigerant circuit having at least a compressor, a condenser, an expansion device, and an evaporator. An ammonia refrigerant which may have entrained oil from the compressor circulates within the refrigerant circuit. An oil recycling circuit removes some oil from the ammonia refrigerant for return to the compressor. An oil pot collects oil accumulated in the evaporator and an oil return line drains oil from the oil pot to an ammonia accumulator or directly to the compressor.

Cascade refrigeration system with modular ammonia chiller units

A cascade refrigeration system includes an upper portion. The upper portion includes at least one modular chiller unit that provides cooling to at least one of a low temperature subsystem having a plurality of low temperature loads, and a medium temperature subsystem having a plurality of medium temperature loads. The modular chiller unit includes a refrigerant circuit, an ammonia refrigerant, an ammonia refrigerant accumulator, and an oil separation system. The refrigerant circuit includes at least a compressor, a condenser, an expansion device, and an evaporator. The ammonia refrigerant is configured for circulation within the refrigerant circuit. The ammonia refrigerant accumulator is configured to receive the ammonia refrigerant from the evaporator. The oil separation system is configured to remove oil from the ammonia refrigerant. The oil separation system includes an oil separator that is configured to remove oil from the ammonia refrigerant flowing from the compressor to the condenser, an oil drain pot that is configured to collect oil from the evaporator, and an oil reservoir that is configured to collect oil from the oil separator and the oil drain pot.

A cascade refrigeration system includes an upper portion having at least one modular chiller unit that provides cooling to at least one of a low temperature subsystem having a plurality of low temperature loads, and a medium temperature subsystem having a plurality of medium temperature loads. The modular chiller unit includes a refrigerant circuit having at least a compressor, a condenser, an expansion device, and an evaporator. An ammonia refrigerant mixed with a soluble oil circulates within the refrigerant circuit. A control device may be programmed to modulate the position of the expansion device so that a superheat temperature of the ammonia refrigerant near an outlet of the evaporator fluctuates within a substantially predetermined superheat temperature range to positively return soluble oil from the evaporator to the compressor.

A cascade CO2 refrigeration system includes a medium temperature loop for circulating a medium refrigerant and a low temperature loop for circulating a CO2 refrigerant. The medium temperature loop includes a heat exchanger having a first side and a second side. The first side evaporates the medium temperature refrigerant. The low temperature loop includes a discharge header for circulating the CO2 refrigerant through the second side of the heat exchanger to condense the CO2 refrigerant, a liquid-vapor separator collects liquid CO2 refrigerant and directs vapor CO2 refrigerant to the second side of the heat exchanger. A liquid CO2 supply header receives liquid CO2 refrigerant from the liquid-vapor separator. Medium temperature loads receive liquid CO2 refrigerant from the liquid supply header for use as a liquid coolant at a medium temperature. An expansion device expands liquid CO2 refrigerant from the liquid supply header into a low temperature liquid-vapor mixture for use by the low temperature loads.

Modular CO2 refrigeration system

A C02 refrigeration system has an LT system with LT compressors and LT evaporators, and an MT system with MT compressors and MT evaporators, operating in a refrigeration mode and a defrost mode using C02 hot gas discharge from the MT and/or the LT compressors to defrost the LT evaporators. A C02 refrigerant circuit directs C02 refrigerant through the system and has an LT compressor discharge line with a hot gas discharge valve, a C02 hot gas defrost supply header directing C02 hot gas discharge from the LT and/or the MT compressors to the LT evaporators, a flash tank supplying C02 refrigerant to the MT and LT evaporators during the refrigeration mode, and receiving the C02 hot gas discharge from the LT evaporators during the defrost mode, and a control system directing the C02 hot gas discharge through the LT evaporators and to the flash tank during the defrost mode.

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Atlanta, GA, United States of America

David K Hinde