Tip Engineering Group, Inc.

David J Bauer, Deceased

Michael P Towler

Kenneth J Barnes

John W Bauer, Jr, Legal Representative

John W Bauer, Jr, Executor

Andrew W Zichichi

Thomas W Weber

Process and apparatus for precision scoring a workpiece of variable thickness and/or shape in which the thickness of the workpiece at points along a trace pattern is first determined, and a variable depth groove is thereafter formed by laser scoring which is controlled in correspondence with the previously determined thickness values. These values can be determined by scanning opposite surfaces on the surface of a locating fixture and a surface of the workpiece. Robot manipulators are used for scanning and scoring, and the power of the laser and/or the trace velocity are controlled to vary the degree of scoring. The scoring is used to special advantage for precision preweakening of auto trim pieces for creating an air bag deployment opening.

Laser scoring process and apparatus

An arrangement for forming an opening in an auto interior trim panel or piece normally having no visible indication of the opening just prior to inflation of an inflatable air bag, allowing deployment of the air bag into the passenger compartment of vehicle, the arrangement including a linear element positioned below the skin of the trim panel or wheel cover in a pattern corresponding to the opening. In a first embodiment a heat generating element is employed as the linear element which when activated degrades the covering skin layer of the trim piece in pattern shape. In a second embodiment detonating cord enclosed in a metal tube is employed with a series of holes directing the energy of detonation to sever the panel skin material. In a third embodiment a split sleeve having explosive coating on the inside is used to create a flame front severing the panel skin in the appropriate pattern. The skin may be mechanically preweakened prior to assembly by a precision cutting operation performed on the inside surface, in a pattern matching with the pattern of the linear element, aiding the process of forming the opening in the trim piece at the instant of deployment.

Automotive trim piece and method to form an air bag opening

An arrangement and method are disclosed for enabling formation of a deployment opening for an air bag in a hard plastic trim piece with or without vinyl cladding in which a hinged reinforcing patch panel is fixedly attached to a section of the hard plastic defined by a preweakening groove pattern.

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West Bloomfield, MI, United States of America

David J Bauer, Deceased