Baker Hughes Corporation

Baker Hughes Holdings LLC

Baker Hughes, a Ge Compnay, LLC

David Gavia

Danny Eugene Scott

Rudolf Carl Pessier

Nicholas J Lyons

Juan Miguel Bilen

Michael L Doster

Matthew Ray Isbell

Steven Craig Russell

Eric E McClain

Jason E Hoines

William Schoen

Lane E Snell

Anthony Albert DiGiovanni

Kenneth R Evans

Floyd C Felderhoff

Ryan J Hanford

Bibek Ghimire

Danny E Scott

An earth-boring tool may include a plurality of blades extending axially and radially from a body. A first plurality of cutting elements may be disposed along rotationally leading faces of the plurality of blades. A pocket may be formed within a blade, and the pocket may extend angularly into the blade from a rotationally leading face of the blade within a shoulder region of the blade. A second plurality of cutting elements may be disposed within the at least one pocket. A ratio of a cutting profile height of the earth-boring tool and a diameter of the earth-boring tool may be within a range of about 0.15 and about 0.25. A rotational pathway of at least one cutting element of the second plurality of cutting elements may at least partially overlaps with another rotational pathway of at least one cutting element of the first plurality of cutting elements.

Earth-boring tools having pockets trailing rotationally leading faces of blades and having cutting elements disposed therein and related methods

An earth-boring tool may include a plurality of blades extending axially and radially from a body. A first plurality of cutting elements may be disposed along rotationally leading faces of the plurality of blades. A pocket may be formed within a blade, and the pocket may extend angularly into the blade from a rotationally leading face of the blade within a shoulder region of the blade. A second plurality of cutting elements may be disposed within the at least one pocket. A rotational pathway of at least one cutting element of the second plurality of cutting elements may at least partially overlaps with another rotational pathway of at least one cutting element of the first plurality of cutting elements.

Earth boring tools with pockets having cutting elements disposed therein trailing rotationally leading faces of blades and related methods

An earth-boring tool comprises a body, a plurality of blades, and cutting elements. The body has a face at a leading end thereof and comprises a cone region, a nose region, a flank region, a shoulder region, and a gage region. The plurality of blades extends longitudinally and radially over the face. The cutting elements are disposed within the shoulder region of the body on different blades of the plurality of blades than one another, a first of the cutting elements exhibiting a different size than a second of the cutting elements. A method of forming an earth-boring tool and a method of forming a borehole in a subterranean formation are also described.

Earth-boring tools, methods of forming earth-boring tools, and methods of forming a borehole in a subterranean formation

A rotary drag bit includes a primary cutter row comprising at least one primary cutter mounted on a blade, at least some cutters in the primary cutter row having a portion of a cutting surface thereof covered by a portion of the blade. A backup cutter row comprising at least one cutter may also be included, and at least a portion of a cutting surface of at least some cutters in the backup cutter row is covered by a portion of the blade. Enhanced support for cutters is provided against impact loading.

Cutting element placement on a fixed cutter drill bit to reduce diamond table fracture

Earth-boring drill bits may include a bit body including blades extending radially over a face of the earth-boring drill bit and cutting elements attached to each blade. Only cutting elements including planar cutting faces may be attached to at least one of the blades. Only cutting elements including nonplanar cutting faces may be attached to at least another of the blades. Only cutting elements including planar cutting faces or only cutting elements including nonplanar cutting faces may be attached to each of the blades. Only cutting elements including nonplanar cutting faces may be attached to a number of the blades that may be unequal to a number of the blades to which only cutting elements comprising planar cutting faces may be attached.

Earth-boring tools and methods of forming such earth-boring tools

Nozzles for drilling tools, such as rotary-type drag bits and roller cone bits, a drilling tool and drilling assembly comprising nozzles, and methods of conveying drilling fluid through a nozzle for use in drilling subterranean formations are provided. A nozzle may include a substantially cylindrical nozzle body having an axis and an inlet port with a primary passage extending therethrough, and at least one secondary passage that diverges from the primary passage at an exit port.

Nozzles including secondary passages, drill assemblies including same and associated methods

Earth-boring drill bits comprise a bit body having a plurality of radially extending blades and a plurality of cutting elements attached to the plurality of radially extending blades. Only gouging cutting elements are attached to at least one blade of the plurality of radially extending blades. Only shearing cutting elements are attached to at least another blade of the plurality of radially extending blades. Only shearing cutting elements are attached to a number of blades of the plurality of radially extending blades that is different from a number of blades of the plurality of radially extending blades to which only gouging cutting elements are attached. Methods of forming an earth-boring drill bit comprise forming a bit body including a plurality of radially extending blades. Only shearing cutting elements are attached to a number of blades different from a number of blades to which only gouging cutting elements are attached.

Earth-boring tools include a body, one or more blades projecting outwardly from the body, and cutting elements carried by the blade. The cutting elements include at least one shearing cutting element and at least one gouging cutting element. Methods of forming an earth-boring tool include mounting a shearing cutting element comprising an at least substantially planar cutting face to a body of an earth-boring tool, and mounting a gouging cutting element comprising a non-planar cutting face to the body of the earth-boring tool. The gouging cutting element may be positioned on the body of the earth-boring tool such that the gouging cutting element will gouge formation material within a kerf cut in the formation material by the shearing cutting element, or between kerfs cut in the formation material by a plurality of shearing cutting elements.

Shaped cutting elements on drill bits and other earth-boring tools, and methods of forming same

Earth-boring tools include combinations of shearing cutting elements and gouging cutting elements on a blade of the earth-boring tools. In some embodiments, a gouging cutting element may be disposed adjacent to a shearing cutting element on a blade of an earth-boring tool. Methods of forming earth-boring tools include providing such combination of at least one shearing cutting element and at least one gouging cutting element on a blade of an earth-boring tool.

Earth-boring tools having differing cutting elements on a blade and related methods

Earth-boring tools comprise a body including a face at a leading end thereof and a shank at a trailing end. At least one primary blade may extend radially outward over the face and may comprise a plurality of cutting elements disposed thereon. At least one secondary blade may also extend radially outward over a portion of the face and the at least one secondary blade may comprise a plurality of cutting elements disposed thereon only over at least a portion of an area of greatest work rate per cutting element. Methods of forming earth-boring tools and methods of designing earth-boring tools are also disclosed.

Earth-boring tools with primary and secondary blades, methods of forming and designing such earth-boring tools

A rotary drag bit exhibiting enhanced cutting efficiency and extended life is provided. The rotary drag bit comprises a bit body having a face surface, and a plurality of cutters coupled to the face surface of the bit body. The plurality of cutters comprises at least one pilot cutter and a rotationally trailing larger, primary cutter at substantially the same radius and, optionally of slightly less exposure. The pilot cutter is sized and positioned to pre-fracture the formation and perform an initial cut, while the primary cutter removes weakened, remaining formation material along the same rotational path. A method to pre-fracture subterranean formations using a rotary drag bit having a pilot cutter configuration is also provided.

Rotary drag bits having a pilot cutter configuraton and method to pre-fracture subterranean formations therewith

A rotary drag bit includes a primary cutter row comprising at least one primary cutter and a multiple backup cutter group. The multiple backup cutter group comprises a first and second trailing cutter row, each comprising at least one cutter positioned to follow the at least one primary cutter. The rotary drag bit life is extended by the multiple backup cutter groups making the bit more durable and extending the life of the cutters. Further, the cutters of the multiple backup cutter group are configured to selectively engage a subterranean formation material being drilled, providing improved bit life and reduced stress upon the cutters. Other embodiments of rotary drag bits are provided.

Rotary drag bit with multiple backup cutters

A rotary drag bit includes a primary cutter row comprising at least one primary cutter, and at least two additional cutters configured relative to one another. In one embodiment, the cutters are backup cutters of a backup cutter group located in respective first and second trailing cutter rows, oriented relative to one another, and positioned to substantially follow the at least one primary cutter. The rotary drag bit life is extended by the backup cutter group, making the bit more durable and extending the life of the cutters. In other of the embodiments, the cutters are configured to selectively engage a subterranean formation material being drilled, providing improved bit life and reduced stress upon the cutters. Still other embodiments of rotary drag bits include backup cutter configurations having different backrake angles and siderake angles, including methods therefor.

Growing community of inventors

The Woodlands, TX, United States of America

David Gavia