The Celotex Corporation

David G Gluck

John P Oliver

Alberto DeLeon

Thomas G Soukup

Leon F Barry

Wayne E Laughlin

William J Moore

A process for the manufacture of a rigid, closed-cell polyisocyanurate foam from a foam forming mixture comprising an organic polyisocyanate, a polyol, a blowing agent, and a catalyst, utilizing a polyester polyol as the sole polyol, and chlorodifluoromethane or a mixture of chlorodifluoromethane and at least one co-blowing agent as the blowing agent.

Polyisocyanurate foams made with polyester polyols and

A closed cell, rigid, polymer foam containing as filler at least about 2 percent by weight of carbon black, based on the weight of the polymer in the foam, the carbon black being uniformly dispersed throughout the foam so that there is present in the cell walls of the foam an amount of carbon black which reduces the aged k-factor of the foam to below the aged k-factor of the corresponding unfilled foam.

Carbon black-filled foam

A thermally insulating structural laminate comprising a core of rigid plastic foam having two major surfaces, at least one of the major surfaces of the foam being attached to a facer comprising a fribrous sheet having at least one layer of an air- and moisture-impervious polymer disposed on the inner surface thereof and interposed between the fibrous sheet and the foam, the oxygen transmission of the polymer being a value of less than about 1 cc/100 in.sup.2 -24 hrs-atm sufficient to make the facer substantially impervious to the passage of air and water vapor, resulting in the long-term preservation of insulation value.

Foam insulation board faced with polymer-fibrous sheet composite

A method for continuously producing an insulation board comprising a rigid plastic foam core having two major surfaces and a facing material on one or both of the major surfaces, the method including conveying a facing material along a production line, depositing a partially expanded froth foam of a plastic mixture, which contains at least one frothing agent, on the facing material, and further expanding and curing the froth foam in contact wiht the facing material to form the insulation board. The board is particularly useful as roof insulation.

Faced foam insulation board and froth-foaming method for making same

A process for producing a structural laminate comprising the steps of providing a composite article comprising a facing sheet adhered to a thin, substantially incompressible yet expansible mat of long, layered glass fibers, applying a foam-forming mixture to the glass fibers, positioning a second composite article or a facing sheet over the applied foam-forming mixture, passing the facing sheets having the mat and the foam-forming mixture therebetween through the nip of two rotating rolls, and foaming the foam-forming mixture. The structural laminate is useful in thermal insulating applications.

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St. Petersburg, FL, United States of America

David G Gluck