The Black Clawson Company

Kadant Black Clawson Inc.

Thermo Black Clawson Inc.

David E Chupka

Peter Seifert

Derald R Hatton

Christopher M Vitori

Terry L Bliss

Carl C Landegger

Christopher L Demler

Jimmy L Winkler

Lynn L Getz

R Marvin Thomas

John M Osso

Herbert A Rogl

Larry D Markham

Clinton R Parks

Christopher E McCarthy

Joseph P Constiner

Donald F Lehman

Irenee J Phillippe

Mark W Gilkey

Michael A Sieron

Gilbert E Kohr

Larry J Walters

The present invention relates to extraction bedplatesfor use in apparatusfor defiberizing paper making stock and methods for making such bedplates. Preferred methods for making such bedplatesinclude the step of cutting a disc shaped blank from a metal plate and the step of forming holeseither the metal plate or the disc shaped blank. The holespreferably are formed using a cutting stream, most preferably either a laser or a water jet. Use of a such a cutting stream to form the holes facilitates the cutting of holeshaving non-circular, and preferably tesselatory, cross sections as well as holesextending at acute angles with respect to an axisof the bedplate.

Extraction bedplate with laser or water jet cut apertures

The present invention relates to extraction bedplates (), (), (), (), (), (), () for use in apparatus () for defiberizing paper making stock and methods for making such bedplates. Preferred methods for making such bedplates (), (), (), (), (), (), () include the step of cutting a disc shaped blank from a metal plate and the step of forming holes (), (), (), (), (), (), (), () either the metal plate or the disc shaped blank. The holes (), (), (), (), (), (), (), () preferably are formed using a cutting stream, most preferably either a laser or a water jet. Use of a cutting stream to form the holes facilitates the cutting of holes (), (), (), (), (), (), (), () having non-circular, and preferably tesselatory, cross sections as well as holes (), (), (), (), (), (), (), () extending at acute angles with respect to an axis () of the bedplate.

Pressure screening apparatus for screening a suspension of paper fiber stock employs a rotor in which a single impulse or foil member is carried or positioned to move along a discrete portion of the screen surface. This arrangement improves efficiency of operation of the pressure screen by reducing the rotational effect of the rotor on the stock suspension being screened and by providing a less disturbed screening region through which the single foil operates. Embodiments are shown in which multiple single impulse elements sweep over discrete portions of a screen and in which a single foil is combined, in screening apparatus, with multiple foils in accordance with the increase in consistency of the stock as it passes through the screen.

Paper stock screening apparatus and method

Improved apparatus for dewatering or washing a suspension of paper pulp in which first and second rolls are rotatably mounted with an endless loop of wire tensioned around the rolls, and in which a headbox delivers a pulp suspension to be thickened or washed and positioned with an outlet to discharge the pulp suspension into or onto the wire as it approaches the first roll, and in which the washed or dewatered pulp is collected after it has passed between the wire and a second roll, in which the first roll has a central shaft, and screw flighting on the shaft formed in left and right-hand sections are terminated at cylindrical discs mounted at opposite ends of the shaft, and in which the screw flighting has a depth which is substantially greater than the maximum thickness of the pulp layer and in which the aggregate open area between the screw flights is substantially greater than the cross-sectional area of the headbox outlet to assure that the spaces between the flights can be no more than partially filled with a pulp suspension during operation.

Apparatus for dewatering and or washing papermaking stock

Broke handling and reducing apparatus and method for comminuting a moving continuous sheet or web material such as paper broke in the dryer or converter section of a papermaking machine, includes a plurality of high pressure water jet cutting nozzles mounted in spaced-apart relation transversely to the direction of movement of the material and are mounted so as to direct high pressure cutting jets into the path of movement. The nozzles are mounted so that at least some of the nozzles are cyclically moved with respect to others of said nozzles to form a plurality of mutually intersecting jet cutter paths to reduce the material into a multiplicity of smaller discrete or easily separable pieces.

High pressure water jet comminuting

Embodiments of apparatus for thickening a liquid suspension of solid particles, such as papermaking pulp in water, include a pair of spaced apart rolls and a woven wire or plastic wire belt trained around these rolls. The suspension is supplied to the apparatus at the first roll for centrifugal extraction and is carried by the belt to the second roll for further water extraction and thickening, and is then discharged from the apparatus. In one embodiment, the first roll is formed with an open surface, and the suspension is delivered to the web at least partially by flowing through the first roll openings, from either a headbox in the on-running wedge zone or a headbox internal to the rolls to deliver stock outwardly through the roll. The apparatus may also include a second roll which is porous and has auxiliary water-removing appliances associated therewith, including blow boxes for forcing air either radially inwardly or radially outwardly of the second roll, and an auxiliary nip roll for creating a zone of higher compression for mechanical extraction of water from the mat of solid particles between the belt and the second roll. Rewetting of the mat caused by water entrained in the wire mesh cavities is reduced by the impingement of air jets to remove such water. In a further embodiment, one or both rolls may include a pair of disks spaced apart on a support shaft with the wire belt trained over the outer surfaces of the disks so that a substantial open extent of the belt is defined between the disks. The rolls may be mounted with the plane defined by their axes in any desired spatial orientation, from horizontal to vertical.

Apparatus for thickening pulp and paper stock

A flat bed, Fourdrinier-type, countercurrent washer for cellulosic pulp incorporates a pressing section at the downstream end thereof which includes the couch roll and additional rolls that carry out multiple mechanical pressing operations on the pulp after it has been subjected to multiple stages of displacement washing without mechanical treatment. As a result, where such washers without mechanical pressing deliver pulp of a consistency of the order of 15% solids, this washer increases the pulp consistency to as high as 40% while correspondingly increasing the effectiveness of the washing operation as a whole.

Apparatus and method for washing cellulosic pulp

A process of preparing a suspension of paper making fibers in water for use in the making of paper includes the steps of treating a mass of fibrous materials, such as shredded waste paper materials, with steam under pressure in a closed vessel, and transferring the resulting mixture of treated materials and steam to a second vessel containing a substantial volume of aqueous liquid in such manner that the mixture impacts directly the liquid in the second vessel at very high velocity causing disintegration of the solid materials into essentially separate fibers and contaminant particles accompanied by dispersion of these solids in the liquid in the second vessel. Systems are described for carrying out these process steps on either a continuous or a batch basis.

Method and system for defibering paper making materials

A cutter for comminuting a moving continuous sheet or web, such as paper broke, in the dryer or converter section of a papermaking machine, includes a plurality of high pressure water jet cutting nozzles positioned in a conduit section for receiving such broke from the papermaking machine. In one embodiment the nozzles are arranged in banks positioned to impact the sheet as it passes through the conduit section, from opposite sides, and are mounted on water conduits which, in turn, are mounted for reciprocating movement and are oscillated transversely of the direction of sheet movement by a mechanical drive. The cutting jets from the high pressure nozzles impact the sheet simultaneously at opposite sides, while being reciprocated to reduce the sheet into a multiplicity of smaller discrete or easily separable pieces which fall through the bottom of the conduit section, for further processing or disposal. The nozzles may be directed at an angle to the direction of sheet movement, so as to impart a force component tending to pull the sheet through the conduit section. In another embodiment, an open face roll forms a backing support for the sheet and a mutually reciprocating pair of nozzle banks have cutting jet sprays directed against and through the sheet supported on the open face roll.

A method for thickening a liquid suspension of solid particles, such as papermaking pulp in water, uses a pair of spaced apart rolls and a woven wire or plastic wire belt trained around these rolls. The suspension is supplied at the first roll for centrifugal extraction and is carried by the belt to the second roll for further water extraction and thickening, and is then discharged from the apparatus. In one embodiment, the first roll is formed with an open surface, and the suspension is delivered to the web at least partially by flowing both into and out a roll chamber via the first roll openings, from a headbox in the on-running wedge zone. The apparatus may also include a second roll which is porous and has auxiliary water-removing appliances associated therewith, including blow boxes for forcing air either radially inwardly or radially outwardly of the second roll, and an auxiliary nip roll for creating a zone of higher compression for mechanical extraction of water from the mat of solid particles between the belt and second roll. Rewetting of the mat caused by water entrained in the wire mesh cavities is reduced by the impingement of air jets to remove such water.

Apparatus for screening papermaking stock comprises two annular flat screening plates arranged in parallel spaced relation to form a screening chamber therebetween which is bounded on its outer periphery by a cylindrical wall, and wherein a rotor includes vane portions which extend into this screening chamber to agitate the stock so that particles of sufficiently small size can pass through the screening plates into annular compartments outside the screening plates from which they flow into a peripheral chamber having an outlet port. The screening chamber includes an annular space which is surrounded by the accepts chamber and is radially beyond the vane portions of the rotor wherein reject material collects for discharge through an outlet tube which extends through the accepts chamber to the outside of the apparatus. The apparatus as a whole comprises a main assembly which includes one of the screening plates and the rotor, and a subassembly which includes the other screening plate and can be removed from the main portion to expose the screening plates for replacement or other servicing.

Screening apparatus for paper making stock

Screen cylinders, and methods of making the same for use in removing contaminant particles from papermaking stock, have a seamless cylinder body and the openings or slots therethrough are formed by directing a focused laser beam at an outer surface while focusing the beam intermediate the outer an dinner surfaces to form an opening or slot with tapered walls. Wear bars may be applied to the inside surface as a bead of weld material. The seamless cylindrical body is formed by centrifugal casting or by cold roller extrusion.

Seamless screen cylinder with laser cut openings

In apparatus for thickening a suspension of pulp material which includes an endless foraminous belt wrapping two spaced horizontally supported rolls, a special doctor mechanism is provided for transferring thickened pulp from the bare surface of the second roll into a trough mounted in the space bounded by the two rolls and the upper and lower runs of the belt. More specifically, the doctor mechanism includes a rigid doctor blade mounted with its working edge in close but spaced relation with the bare surface of the roll to remove pulp therefrom without contact with the roll surface. Provision is also made for periodically oscillating the blade about a horizontal axis to move its working edge away from and back to its closely spaced working relation with the roll.

In screening apparatus for paper making stock comprising a cylindrical screening member dividing the interior of a pressure housing into a supply chamber and an accepts chamber, and also comprising a rotor mounted for rotation in the supply chamber and including a plurality of vanes mounted thereon in angularly spaced relation with each other and in relatively closely spaced relation with the screening member, each of the vanes is of generally airfoil shape and is oriented with its leading edge closest to the screening member and with the surface portion thereof trailing the leading edge diverging from the screening member to create a positive pressure force along the leading edge followed by a negative pressure force between the trailing portion and the screening member. A cap on each end of each vane extends radially outwardly from each end of the trailing portion of the vane and substantially closes the adjacent axial end of the space between the trailing portion of the vane and the screening member, and a bar is mounted on the trailing ends of each of these caps to define a slot extending along the trailing edge of the vane and leading directly from the space between the vane and the screening member to space on the radially inner side of the vane. This bar is located in more closely spaced relation with the screening member than the trailing portion of the vane to contain the negative pressure force developed by the vane within the space between the trailing portion of the vane and the opposed surface of the screening member.

A screen plate and method of making a screen plate for the pressure screening of papermaking stock in pressure screening apparatus includes slots which have been cut therethrough by a machining laser beam focused at the inlet side of the plate, to provide slots with nearly straight walls with minimum taper, and which are recast and have a 'glassy' appearance by reason of the melting and resolidification of the immediate wall surface, to provide a low friction path for the stock. Straight, curved and inclined or slanted slots are disclosed including slots which are at a diagonal to the axis of the cylinder. Slots or openings are disclosed which are inclined to a radius line therethrough both with and against the direction of flow of the stock along the inlet surface. Wear bars are applied to the plate for coaction with the rotating foils on the screening apparatus, in the form of strips of weld material of high hardness applied directly to the plate.

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Middletown, OH, United States of America

David E Chupka