Rolls-Royce Corporation

David Dowdell

Matthew Peter Fitt

A method is provided of producing a tooling to be used for manufacturing a rigid panel formed of polymer matrix composite material. The panel is for attachment to a gas turbine engine and has a curved shape which allows the panel to be wrapped around at least a part of a circumference of the engine. The panel has plural electrical conductors and/or fluid passages embedded therein. The tooling is either a mould against which the polymer matrix composite material can be moulded to manufacture the panel, or a pattern from which such a mould can be formed. The method includes: providing a plurality of separate tooling segments, each of which corresponds to a respective region of the curved shape of the panel; and joining the tooling segments together to produce the tooling.

Tooling production method

An electrical raft is provided comprising a rigid material having multiple electrical conductors embedded therein. An electrical connector is provided to the raft that has a back-shell which is embedded in the rigid material and which joins to a connector body to enclose a first end of a housing of the connector body. The housing also has a second end at which electrical contacts are provided for connection to another component. The connector body is detachable from the back-shell to electrically disconnect it from the embedded electrical conductors and allow removal of the connector body from the electrical raft. In this way, the connector body may be readily removed, for example for upgrade or repair, while retaining a robust and reliable connection.

Electrical connectors

The present invention provides an electrical raft comprising a rigid material having multiple electrical conductors embedded therein. The electrical raft comprises an electrical connector having a first set of electrical contacts connected to at least one of the electrical conductors, a second set of electrical contacts for electrical connection to another component, and a housing having a first end and a second end. The first set of electrical contacts is at the first end and the second set of electrical contacts is at the second end. The first end of the housing is at least partly embedded in the rigid material, and the second end of the housing is accessible from outside the electrical raft, allowing the electrical raft to be electrically connected to said other component. The electrical connector has a back-shell which sealingly encloses the first end of the housing to prevent ingress of contaminants into the connector.

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Diss, United Kingdom

David Dowdell