Bendix Commercial Vehicle Systems LLC

Bendix Commerical Vehicle Systems LLC

David D Colavincenzo

Fernando Venegas Diaz

Jeffrey Geither

Gilles Hebrard

Dennis R Young

Padraig B Yeats

Royal Ricky Rodrigues

Jean-Baptiste Marescot

Nicholas Petek

Sean J Clark

Tyler Johnson

Chester Oleniacz

Jessica H Mosier

An apparatus is provided for controlling a vehicle air compressor having compressor oil to track water content in the compressor oil due to condensation during operation of the compressor over a plurality of time intervals. The apparatus comprises a data storage unit arranged to store a condensation control algorithm. The apparatus also comprises a processing unit arranged to apply the condensation control algorithm to calculate a net rate of condensation of water in the compressor oil during operation of the compressor over a first time interval of the plurality of time intervals, and maintain a running total of how much water is in the compressor oil at any given time over the first time interval to enable the compressor to operate in different modes of operation based upon the running total of how much water is in the compressor oil.

Apparatus and method for controlling a vehicle air compressor to track water content in compressor oil

A system and method for integrated electrification of vehicle accessories conventionally driven by an internal combustion engine includes an electric motor coupled to a common accessory drive that drive a plurality of accessories, such as a power steering pump, an air conditioning compressor, an air compressor, a thermodynamic heater and/or a coolant pump. The integrated electrified accessory unit preferably has the electric motor, accessory drive and accessories arranged in a common housing which is configured to be mounted to a chassis frame rail of the vehicle, the common housing including wall penetrations which facilitate rapid connection of the accessories to external lines of the vehicle.

Front end motor-generator system and hybrid electric vehicle operating method

A compressor includes a stationary housing disposed about a central axis and having a radially inner surface defining a plurality of circumferentially spaced cavities opening into an interior space of the housing. The compressor further includes a plurality of fluid volume control members, each of which is disposed within one of the plurality of cavities and defines a fluid chamber within the cavity sealed relative to the interior space. An eccentric shaft is disposed within the interior space of the housing and configured for rotation about the central axis. A hypocycloid rotor is disposed within the interior space of the housing and supported on the eccentric shaft. The rotor defines a plurality of lobes configured for movement into and out of each cavity responsive to rotation of the shaft to displace the fluid volume control member in each cavity and adjust a volume of each fluid chamber.

Hypocycloid compressor

A polygonal coupling couples torque source to a torque consumer such that input and output portions of the coupling may elastically rotate relative to one another during torque transfer to accommodate rotational speed variations in delivery of torque from the torque source. In an embodiment the torque source is an internal combustion engine with an integrated switchable coupling between the engine crankshaft and a torque transfer segment supporting a motor-generator. The polygonal coupling includes axially-overlapping polygonal-shaped male and female portions which cooperate to pass torque between the output of the integrated switchable coupling and an input of the torque transfer segment. At least one of the male and female portions includes recesses which form flexible arms adjacent to the lobes of the polygonal shape that allow the portions to rotate relative to one another over small angular displacements, and thereby improve damping of crankshaft rotational vibrations.

Polygonal spring coupling

A perimeter electric machine cooling arrangement includes a cooling conduit arranged to remove heat from an integrated housing containing an electric motor and a power inverter. The electrical connections between the electric motor and the power inverter are provided by flexible, pre-formed busbars that are arranged in pass over liquid cooling connections in the region between the electric motor and the power inverter. The integrated housing includes an intermediate cover over the electric motor and the power inverter portions of the housing, with a window through which the busbars can pass to reach the electric motor. The housing is further provided with an outer housing cover and seals that isolate the electric motor and the power inverter from the exterior environment and one another.

Perimeter liquid-cooled electric machine and integrated power inverter

Polygon spring coupling

A system and method are provided for hybrid electric internal combustion engine applications in which a motor-generator, a narrow switchable coupling and a torque transfer unit therebetween are arranged and positioned in the constrained environment at the front of an engine in applications such as commercial vehicles, off-road vehicles and stationary engine installations. The motor-generator is preferably positioned laterally offset from the switchable coupling, which is co-axially-arranged with the front end of the engine crankshaft. The switchable coupling is an integrated unit in which a crankshaft vibration damper, an engine accessory drive pulley and a disengageable clutch overlap such that the axial depth of the clutch-pulley-damper unit is nearly the same as a conventional belt drive pulley and engine damper. The front end motor-generator system includes an electrical energy store that receives electrical energy generated by the motor-generator when the coupling is engaged. When the coupling is disengaged, the motor-generator may drive the pulley portion of the clutch-pulley-damper to drive the engine accessories using energy returned from the energy store, independent of the engine crankshaft.

Front end motor-generator system and modular generator drive apparatus

Hybrid commercial vehicle thermal management using dynamic heat generator

A system and method are provided for hybrid electric internal combustion engine applications in which a motor-generator, a switchable coupling and a torque transfer unit are arranged co-axially-arranged with the front end of the engine crankshaft in the constrained environment in front of an engine in applications such as commercial vehicles, off-road vehicles and stationary engine installations. The motor-generator is preferably laterally offset from the switchable coupling. The switchable coupling is an integrated unit in which a crankshaft vibration damper, an engine accessory drive pulley and a clutch overlap with an axial depth nearly the same as a conventional belt drive pulley and engine damper. The system includes an electrical energy store that receives energy generated by the motor-generator when the coupling is engaged. When the coupling is disengaged, the motor-generator may drive the pulley portion of the clutch-pulley-damper to drive engine accessories using energy returned from the energy store.

Growing community of inventors

Castalia, OH, United States of America

David D Colavincenzo