Caterpillar Inc.

David C Mack

Alan Ray Stockner

John Unes

Ye Tian

Stephen Robert Lewis

Daniel E Zimmermann

John F Szentes

David Y Chang

Bradley E Bartley

Michael E Moncelle

Adam Charles Hill

Eric A Hutchison

Paul Kenneth Stark

William T Groff

Robert R Patterson

Steven R Meinhart

Eric Krause

Graeme Mawhinney

A fuel injector is provided which has a valve member, a valve member guide and a spring chamber. Discharge of fuel out of a fuel injector outlet is controlled by movement of the valve member within a bore of the valve member guide. The spring chamber contains a biasing member, which is a compression spring, and which biases the valve member into contact with a valve seat when in a closed configuration. The fuel supply passage is provided, which by-passes the spring chamber, to direct a flow of the fuel to an outlet chamber of the fuel injector, and the cleaning fluid supply passage is provided to supply a pressurized cleaning fluid to a second end of the bore to restrict leakage of the fuel from the outlet chamber towards the second end of the bore along a clearance extending between the valve member and the valve member guide.

Fuel injector, a fuel injector assembly and an associated method

A valve assembly for a fuel pump is disclosed. In certain aspect, the valve assembly includes a housing defining a valve chamber, a valve inlet in fluid communication with the valve chamber, a valve outlet in fluid communication with the valve chamber, a valve seat; a valve body movably disposed within the valve chamber, a retainer sealingly engaging the housing and defining a cavity between the base portion of the valve body and the retainer, wherein the retainer comprises one or more control orifices formed therein and configured to provide fluid communication to the cavity to regulate a position of the valve body based on at least a pressure difference between the valve chamber and the cavity, and a spring member disposed between the retainer and the valve body, wherein the spring member is configured to bias the valve body.

Vented high pressure valve

The present disclosure provides a roller pin for a fuel pump. The roller pin includes a cylindrical body made of a first material extending between a first end and a second end. The roller pin includes an intermediate portion disposed between the first end and the second end of the cylindrical body. The intermediate portion is formed by depositing a second material on the cylindrical body. The roller pin further includes a longitudinal groove extending along the intermediate portion.

Roller pin for cam actuated roller assembly

A fuel pump is disclosed. The fuel pump includes a housing. Further, the fuel pump includes a rotatable pump shaft disposed within the housing. One end of the rotatable pump shaft is attachable to a gear. The housing also includes a retainer disposed within the housing and located about the pump shaft. The retainer includes a first rim and a second rim that are spaced apart from each other. The retainer also includes a side wall extending between the first and the second rims. Further, the side wall of the retainer defines a first volume and a second volume within the housing. The side wall of the retainer has a plurality of apertures configured to allow a fluid flow from the first volume to the second volume while retaining particulate contaminants larger than a size of the apertures within the first volume.

Fuel pump retainer

A liquid pump includes an electronically controlled throttle inlet valve to control pump output. With each reciprocation cycle, a plunger displaces a fixed volume of fluid. When less than this fixed volume is desired as the output from the pump, the electronically controlled throttle inlet valve throttles flow past a passive inlet check valve to reduce output. As a consequence, cavitation bubbles are generated during the intake stroke. Cavitation damage to surfaces that define the inlet port passage are avoided by a specifically shaped and sized cavitation flow adjuster extending from the valve member of the passive inlet check valve. By positioning the cavitation flow adjuster in the inlet port passage, a flow pattern is formed in a way to encourage cavitation bubble collapse away from surfaces that could result in unacceptable cavitation damage to the pump.

Inlet throttle controlled liquid pump with cavitation damage avoidance feature

In one aspect, the present disclosure is directed to a tappet assembly for a machine. The assembly may include a tappet body, a pin fixedly mounted in the tappet body, and a substantially cylindrical roller mounted about the pin. The roller may have a substantially cylindrical outer surface with a circumferential dimension and a width dimension, the width dimension being defined by two lateral edges. The roller may be configured to provide rolling contact between the outer surface of the roller and a cam lobe. The outer surface of the roller may be crowned such that at maximum operational loading conditions of the machine a footprint of contact pressure from the cam lobe is spread substantially the full width of outer cylindrical surface of the roller.

Tappet assembly

The present invention provides a fuel injection system and method of operating the fuel injection system. The fuel injection system includes at least one hydraulically actuated fuel injector fluidly connected with a source of high pressure actuation fluid. A viscosity sensor determines the viscosity of the hydraulically actuated fuel injector. A controller in communication with the fuel injector and the viscosity sensor is configured to determine the rate of change of the viscosity of the high pressure hydraulic actuation fluid. The supply of high pressure actuated fluid to the fuel injector is based, at least in part, on the rate of change of the determined viscosity of the high pressure actuation fluid.

Fuel injection system and a method for operating

A fuel injection system includes a fuel injector that defines an actuation fluid cavity, a fuel inlet and a nozzle outlet. A source of relatively high pressure actuation fluid is connected to the actuation fluid cavity via an actuation fluid supply passage. A fuel fluid supply passage extends between the fuel inlet and a source of relatively low pressure fuel fluid. A mechanically actuated valve is attached to the actuation fluid supply passage, and is moveable between an open position in which the actuation fluid supply passage is open and a closed position in which the actuation fluid supply passage is closed.

Mechanically-enabled hydraulically-actuated electronically-controlled fuel injection system

A method of controlling a fuel injector assembly of an internal combustion engine includes the stop of generating a first injection pulse with an engine control module. The method also includes the step of injecting fuel into a cylinder of the engine in response to generation of the first injection pulse. The method further includes the step of detecting when fuel is injected into the cylinder and generating a control signal in response thereto. Moreover, the method includes the step of determining a time period between generation of the first injection pulse and generation of the control signal. The method also includes the step of adjusting initiation of a second injection pulse based on the time period. An apparatus for controlling a fuel injector assembly of an internal combustion engine is also disclosed.

Method and apparatus for controlling a fuel injector assembly of an

Mechanically-enabled hydraulically-actuated electronically-controlled

An electronically-controlled heavy fuel oil injection system comprises a pumping chamber for pressurizing fuel and a direct-operated check for controlling fuel injection. A control fluid different from the fuel is used to operate regulating apparatus for controlling the fuel injection pressure and fuel injection timing. The regulating apparatus are isolated from the high viscosity, heavy fuel oil. Pressurization of fuel begins before the start of fuel injection. Fuel injection is initiated by exposing one end of the check to low pressure control fluid while the other end is exposed to high pressure fuel. Fuel injection is terminated by exposing the one check end to high pressure control fluid to hydraulically balance the check and allow a biasing device to close the check. The present invention provides improved control of several fuel injection parameters, including higher peak fuel injection capability and less fuel injection pressure drop at the end of injection, resulting in improved engine performance and reduced emissions, noise, and wear.

Method and apparatus for injecting fuel using control fluid to control

Centering spring devices are useful in hydraulic control valves for returning the valve to the neutral position under both normal and abnormal operating conditions. Since the actuator moving the valve spool must work against the spring centering device, electrically actuated hydraulic valves have been limited to small sizes. The subject hydraulic control valve incorporates a centering spring device that can be controllably disabled so that the valve spool can be freely moved between the neutral and operating positions. In one embodiment, a centering spring is disabled by hydraulically moving the spring retainers toward each other to compress the spring with hydraulic fluid controlled by a solenoid valve. Maintaining the spring in a compressed condition permits the valve spool to be moved with a smaller actuator thereby making it feasible to control the valve position with an electrical actuator.

Hydraulic control valve having a centering spring device

An electrical pressure switch is used on a hydraulic system to indicate the presence of a minimum operating pressure. The hydraulic fluid acts on a piston to move the piston against a force exerted by a calibration spring. Movement of the piston ultimately closes the contacts of a switch, thereby delivering an electrical signal indicative of minimum operating pressure. A check valve moves in concert with the piston and isolates the internal structure of the pressure switch from escalating hydraulic pressure.

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Pontiac, IL, United States of America

David C Mack