Gsi Lumonics Corporation

David C Bown

Techniques for qualifying and monitoring bearing performance and condition in a rotary servo systems (e.g., galvanometer scanner) are disclosed. A position error signal is analyzed for signal anomalies that can signify bearing damage. A DC offset ramp is applied to the position error signal to test whether the anomaly is angular position dependent. The anomaly is associated with the corresponding command signal value and range of values to calculate the angular position and range of the apparent bearing damage. The amplitude of the anomaly is measured and associated with a relative degree of bearing damage.

Monitoring bearing performance

In a reciprocating rotor device such as a scanning galvanometer, a bearing assembly consisting of a rheological bearing coupler interposed between the rotor shaft and the bearing support structure or housing, where the rheological bearing coupler is relatively stiff during constant-velocity portions of rotor rotation, assuring adequate geometrical precision of the rotor within the rotor housing during the scanning phase. When loaded beyond a design load threshold by acceleration-induced moments causing lateral or asymmetrical force applied between the shaft and the bearing support structure during changes in rotor speed, becomes relatively compliant or resilient, absorbing a portion of the load at the expense of momentary axial misalignment of the rotor, then returning to original shape and realigning the rotor to it's correct precision axial position when the acceleration forces are abated.

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Northborough, MA, United States of America

David C Bown