W. L. Gore & Associates, Inc.

Other

Supercomputer Systems Limited Partnership

David B Noddin

Mark F Sylvester

William George Petefish

Paul J Fischer

John J Budnaitis

David A Hanson

Robin E Gorrell

Michael R Leaf

Jimmy Leong

Donald G Hutchins

Boydd Piper

Deepak N Swamy

Kevin L Stumpe

A method for forming a through-via in a laminated substrate by laser drilling the through-via in a laminated substrate from a top exposed surface of the substrate to a bottom exposed surface of the substrate using a plurality of laser pulses that are trepanned in a first predetermined pattern. Each pulse trepanned in the first predetermined pattern has a first energy density per pulse. Then, the through-via is laser drilled using a plurality of laser pulses that are trepanned in a second predetermined pattern. Each pulse trepanned in the second predetermined pattern has a second energy density per pulse that is greater than the first energy density per pulse. The second predetermined pattern is within the first predetermined pattern.

Multiple frequency processing to minimize manufacturing variability of high aspect ratio micro through-vias

A constraining ring increases the modulus of an interconnect substrate to maintain flatness of the substrate. The constraining ring is made of materials selected to match the coefficient of thermal expansion of the substrate to that of the constraining ring. Circuit components including capacitors and resistors are formed on the constraining ring to provide enhanced electrical properties without adding to the size of the device.

Constraining ring for use in electronic packaging

Multiple frequency processing to minimize manufacturing variability of

A method of making a laminated substrate by forming a registration mark on a core layer of the substrate. Then, forming a first layer on the core layer using the registration mark as a fiducial registration point. The first layer is laser drilled through to expose the registration mark on the core layer. A second layer is then formed on the first layer using the registration mark as a fiducial point.

Method for using fiducial schemes to increase nominal registration

A method of manufacturing a multi-layered structure includes forming first and second layers, patterning the first layer, determining a distribution of material in at least one area of the first layer, and altering the material content of one of the first and second layers in at least one of the first layer area and a corresponding area of the second layer to approximately match the material content of the first layer and second layers.

Method of increasing package reliability by designing in plane CTE

A method of forming a through-via in a laminated substrate by applying a polymeric photo-absorptive layer on an exposed bottom surface of a laminated substrate. A through-via is laser drilled in the substrate from a top of the substrate through the substrate to a bottom of the substrate. The photo-absorptive layer formed on the bottom surface of the substrate is then removed.

Method for using photoabsorptive coatings and consumable copper to

A semiconductor flip chip package is provided having a semiconductor flip chip integrated circuit device and a laminated substrate. The laminated substrate has a conductive core and at least one lamina formed on the core layer. Each lamina has a dielectric layer and a conductive layer. The dielectric layer is formed at least in part from a fluoropolymer material having disposed therein an inorganic filler material. At least one via extends through the at least one lamina. The via has an entrance aperature of &lt;75 microns and an aspect ratio of between 3:1 and 25;1. The laminated substrate includes a plurality of individual pads to which the individual solder ball connections of the semiconductor flip chip integrated circuit device are connected.

Semiconductor flip chip package

A laser via drilling system, and method of operation thereof, operates at an increased pulse repetition rate, but provides output pulses of sufficient energy and consistent pulse to pulse energy. In order to drill a via hole in a substrate, a pulsed laser beam is formed using a lithium triborate (LiB.sub.3 O.sub.5) crystal for harmonic generation. The laser beam has an energy density that is greater than an ablation threshold of the substrate. A via hole is formed using the pulsed laser beam. The energy density of the pulsed laser beam is decreased to an energy density that is less than the first energy density and is less than the ablation threshold of the substrate. The pulsed laser beam is re-positioned to a site of a next via to be formed. The energy density of the pulsed laser beam is increased back to the original energy density and a next via hole is formed. The energy density of the pulsed laser beam is decreased by increasing the pulse repetition rate of the beam. Likewise, the energy density of the pulsed laser beam is increased by decreasing the pulse repetition rate of the beam.

Laser apparatus having improved via processing rate

A method of forming a via in a laminated substrate by forming ablated material by laser drilling a via in a laminated substrate. The ablated material is deposited on a sidewall of the via. An ultrasonic treatment is applied to the drilled substrate thereby removing ablated material redeposited on sidewalls of the via.

Method for using ultrasonic treatment in combination with UV-lasers to

A method for forming a blind-via in a laminated substrate by laser drilling a blind-via from a top surface of the substrate toward a bottom surface of the substrate using a first laser and a first trepanning motion of a laser focal spot of the first laser. Then, the via is laser drilled from the top surface toward the bottom surface using a second laser and a second trepanning motion of a laser focal spot of the second laser.

Method of sequential laser processing to efficiently manufacture modules

Apparatus and method for unit area composition control to minimize warp

A method of forming a via in a laminated substrate by placing a first mask between an output optics of a laser and an exposed surface of a laminated substrate. The first mask has a first aperture corresponding to a location of a via in the substrate. A second mask is placed between the first mask and the output optics of the laser. The second mask has a second aperture disposed within a main beam of a laser beam output from the laser and blocks side lobes of the laser beam from reaching the exposed surface of the substrate.

Growing community of inventors

Eau Claire, WI, United States of America

David B Noddin