Jdcphosphate, Inc.

Novaphos Inc.

Novaphos Gypsum Technology LLC

David B Blake

Mark Vignovic

Joseph A Megy

Lawrence M Handman

James A Trainham

Sourabh A Pachpor

Theodore P Fowler

Lynnae L Blake

A phosphorus production method can include reducing feed containing phosphate ore and providing a silica ratio from 0.3 to 0.7 in a reaction chamber from 1250 to 1380° C. Less than 20% of the phosphate remains in the residue. Another phosphorus production method includes continuously moving a reducing bed through the reaction chamber with the feed agglomerates substantially stable while in the reducing bed. Reaction chamber temperature can be from 1250 to 1380° C. A phosphorus production system includes a barrier wall segmenting the reaction chamber into a reduction zone differentiated from a preheat zone. The bed floor is configured to move continuously from the preheat zone to the reduction zone during operation. A method for producing a reduction product includes exothermically oxidizing reduction/oxidation products in the reaction chamber, thereby adding heat to the reducing bed from the freeboard as a second heat source.

Phosphorus production methods and systems and methods for producing a reduction product

A phosphorous pentoxide producing method includes forming pre-feed agglomerates containing phosphate ore particles, carbonaceous material particles, and silica particles and heating the pre-feed agglomerates in a reducing or inert atmosphere to an induration temperature from above 900 C to less than 1180 C and maintaining the induration temperature for 15 minutes or more. The method includes forming feed agglomerates and increasing a compression strength of the feed agglomerates to above 25 lbusing the heating, the feed agglomerates exhibiting a calcium-to-silica mole ratio less than 1 and a silica-to-(calcium+magnesium) mole ratio greater than 2. A reducing kiln bed is formed using the feed agglomerates, kiln off-gas is generated, and phosphorous pentoxide is collected from the kiln off gas.

Phosphorous pentoxide producing methods and systems with increased agglomerate compression strength

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Lakeland, FL, United States of America

David B Blake