Gm Global Technolgoy Operations, Inc.

David B Antanaitis

Mark T Riefe

Patrick J Monsere

Brent D Lowe

Todd J Brinkman

Matthew A Robere

Stacey M Marmara

Chih-Hung Yen

Mohan Sundar

Michael L Holly

Steven G Reini

Douglas N Reed

Douglas J Spry

Richard A Kaatz

Chia N Yang

Brandon E Pieniozek

Kevin D Connor

Cara L Learman

A braking current management system for use in a towed trailer. The braking current management system comprises a battery health module configured to determine an amount of available battery current associated with the towed trailer and to generate therefrom an available current signal. The system further includes a trailer brake control module configured to receive the available current signal and, in response to the available current signal, to control an amount of current applied to a trailer brake associated with the towed trailer.

Apparatus and method for current draw management in a trailer brake system

In accordance with an exemplary embodiment, an autonomous system is provided that includes: a tow vehicle, a trailer, and a control system. The tow vehicle has a vehicle battery. The trailer is coupled to the tow vehicle, and has a trailer battery. The control system includes a sensor and a processor. The sensor is configured to at least facilitate measuring a state of charge of the trailer battery. The processor is coupled to the sensor, and is configured to at least facilitate selectively providing current from the tow vehicle to the trailer based on the state of charge of the trailer battery.

Trailer to vehicle integral current draw management

An exemplary method for determining a remaining life expectancy of a brake component includes the steps of providing vehicle parameters that identify operating conditions of a vehicle, using the vehicle parameters to determine work done by a brake of the vehicle as brake work, using the brake work to determine brake rotor temperature, using the brake rotor temperature to determine a fatigue damage of the brake component, accumulating the fatigue damage to determine a cumulative fatigue damage of the brake component, and comparing the cumulative fatigue damage to a damage limit to provide an estimation of the remaining life expectancy of the brake component.

Brake component prognosis

A brake temperature monitoring system configured to monitor at least one of a rotor and hydraulic fluid of a brake mechanism for a vehicle. The system including a controller including a processor and an electronic storage medium, a vehicle velocity sensor, an ambient temperature sensor, and a pre-programmed module. The vehicle velocity sensor is configured to output a velocity signal to the processor. The ambient temperature sensor is configured to output an ambient temperature signal to the processor. The model is pre-programmed into the electronic storage medium, and is adapted to estimate the temperature of at least one of the rotor and the hydraulic fluid. The estimation is based on an ambient air temperature, and a pre-established relationship between a conductive heat transfer factor and a convective heat transfer factor. The convective heat transfer factor is a function of vehicle velocity.

Brake temperature monitoring system

Technical solutions are described to for determining thickness of a vehicle brake rotor. An example method includes providing vehicle parameters that identify operating conditions of a vehicle, and using the vehicle parameters to determine work done by a brake of the vehicle as brake-work. Further, the method includes using the brake work to determine brake rotor temperature, and using the brake rotor temperature to determine brake rotor wear. The method further includes accumulating the brake rotor wear to provide an estimation of the thickness of the vehicle brake rotor.

Brake rotor prognosis

A system for determining thickness of a brake pad includes a controller configured to provide a total braking energy of a vehicle with a regenerative energy braking system, and a rotor braking system that includes a plurality of brake pads. The system controller determines the work done by the brake pads as a combination of front brake pad work and rear brake pad work, then accumulates the brake pad wear to provide an estimation of the brake pad thickness using the front brake pad work and the rear brake pad work. The controller outputs a message indicative of the estimation of the brake pad thickness via an output system in communication with the controller

Brake pad life prognosis system for regenerative braking vehicles

A vehicle includes a brake system. The brake system includes a hydraulic brake line having a line pressure. The vehicle additionally includes a vacuum reservoir. The vacuum reservoir is selectively fluidly coupled to the hydraulic brake line. The vacuum reservoir is configured to, when fluidly coupled to the hydraulic brake line, reduce the line pressure during a drive cycle.

Active brake retraction system with vacuum reservoir

One variation includes a friction material and method of manufacture thereof wherein the friction material includes a transfer layer on a ferritically nitrocarburized component, wherein the transfer layer may be fabricated from glass, rubber, carbon, aramid fiber, filler material, abrasive, or a high-temperature resin.

Friction material and methods of making and using the same

An exemplary embodiment includes an automotive brake component, such as a brake drum or a brake rotor, and an inlay coupled to the automotive brake component. The inlay constituting at least a portion of a braking surface that is acted upon during a braking event. The inlay damping vibrations in the automotive brake component when the component is vibrated.

Component with inlay for damping vibrations

A method of estimating brake pad wear includes determining required braking energy to be dissipated by a braking system as a fraction of total kinetic energy according to an energy partitioning model. The required braking energy is distributed to vehicle braking mechanisms according to a vehicle dynamics model. Rotor temperature of each brake rotor may be determined according to a rotor temperature model that utilizes the required braking energy and the distribution of the required braking energy, and determining brake pad wear of each brake pad according to a brake pad wear model that utilizes the rotor temperature and the distributed required braking energy. A first brake pad wear model is implemented under first operating conditions, and a second brake pad wear model under second operating conditions. The brake pad wear is indicated via a brake pad wear indicator output device. A vehicle has a controller that implements the method.

Method of estimating brake pad wear and vehicle having a controller that implements the method

An exemplary embodiment of a brake caliper has a housing with a first chamber and a second chamber. The brake caliper also has a first piston that moves in response to fluid pressure in the first chamber and has a second piston that moves in response to fluid pressure in the second chamber. A brake pad has a leading end portion that is acted upon by the first piston and has a trailing end portion that is acted upon by the second piston. A fluid passage leads to the first chamber. The trailing end portion contacts an associated rotor before the leading end portion contacts the rotor.

Brake caliper with reduced brake squeal

A brake rotor providing reduced brake pad radial taper wear by providing brake rotor friction surface indent patterns. For example, the indent patterns are the form of radial-biased grooves or linearly arranged cross-drill hole sets, patterned in a configuration that balances brake pad wear, thereby reducing brake pad radial taper wear in a manner tuned specifically for a given type of brake caliper and brake pad material, wherein the reduction in brake pad radial taper wear is accomplished with virtually no penalty to brake pad life.

Disk brake friction surfaces with tunable indent patterns for minimizing brake pad radial taper wear

A brake system control method determines vehicle operating conditions, compares the conditions to an allowable range, and uses a neural network to predict an expected coefficient of friction when the conditions are within the range. When the conditions fall outside of the range, the method determines an amount of required braking force using a constant coefficient of friction, and calculates the required braking force using the expected coefficient of friction when the conditions are within the range. The vehicle operating conditions include a vehicle speed, brake pressure, modeled brake rotor temperature, and apply state. The expected coefficient is multiplied by a constant or a calculated correction factor. A vehicle has an engine, transmission, and braking system, with a controller and an algorithm for predicting a coefficient of friction for two brake rotors, calculating a hydraulic brake pressure, and for applying the braking system using the hydraulic brake pressure.

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Northville, MI, United States of America

David B Antanaitis