General Electric Company

Other

David Alan Caruso

Bruce William Brisson

Mark Edward Burnett

Christopher Edward Wolfe

Norman Arnold Turnquist

James Harvey Vogan

Frederick George Baily

Dennis William Roberts

Kiernan Francis Ryan

Robert Edward Deallenbach

Joseph Mark Serafini

Joseph Michael Pelech

James Rollins Maughan

George Ernest Reluzco

Michael Thomas Hamlin

Raymond J Jones

Garth M Nelson

John Cleland Lavash

Alexander Morson

Charles Thomas O'Clair

John Clifton Williams

William James Sumner

John Knox Hinds

Thomas Kosik, Sr

Fredrick George Baily

Douglas Carl Colwell

William D Gordon

A method of fabricating a steam turbine nozzle box is provided, wherein the method includes forming an annular chamber defined by a radially outer wall and a radially inner wall and coupling a plurality of inlets in flow communication with the annular chamber such that steam is discharged from each of the plurality of inlets into the chamber at an oblique discharge angle with respect to an inlet axial centerline.

Steam turbine nozzle box and methods of fabricating

A turbine bucket includes a shank portion, an adjacent and radially inner dovetail mounting portion, an adjacent and radial outer airfoil portion, with a platform at a radially inner end of said airfoil portion adjacent the shank portion, and an integral cover at a radially outer tip of the airfoil portion, wherein the shank portion is shaped to provide a torque zone establishing a desired torque characteristic for the bucket to create, upon insertion into a dovetail groove on a turbine wheel, a desired contact pressure between the integral cover and adjacent covers in a row of similar buckets.

Torque-tuned, integrally-covered bucket and related method

A closure bucket group for mounting on a dovetail of a turbine wheel. The closure bucket group may include a leading bucket with a leading bucket rear side, a closure bucket with a closure bucket front side and a closure bucket rear side, and a trailing bucket with a trailing bucket front side. The leading bucket rear side and the closure bucket front side define a first enclosed keyway and the closure bucket rear side and the trailing bucket front side define a second enclosed keyway. A number of keys may be positioned within the first enclosed keyway and the second enclosed keyway so as to support the closure bucket.

Nested turbine bucket closure group

Covers on bucket tips are provided with an access slot along a circumferentially facing edge of the cover at a location where moisture removal grooves of the bucket will intersect with the cover. Machine tooling is then applied to form the grooves along the suction side and adjacent the leading of the bucket. The machining runs out through the access slot forming grooves along the side edge of the bucket cover within the slot. The axial extent of the covers overlying leading and trailing edges of the buckets is maintained while enabling moisture removal by centrifugal action.

Moisture removal grooves on steam turbine buckets and covers and methods of manufacture

Axial entry dovetails on buckets are installed axially into generally complementary-shaped female dovetails about the rim of the turbine wheel. The buckets include bucket covers having an interference fit such that upon installation, the buckets tend to rotate, which causes radial inward displacement of the buckets. To eliminate the bucket rotation and radial displacement, the male dovetails mount an anti-rotation key for reception in a generally complementary-shaped recess at the base of the female dovetail. The anti-rotation key in the slot eliminates rotation and radial displacement of the bucket, maintaining the buckets on radii and enables the bucket covers to be machined to proper diameters.

Axial entry turbine bucket dovetail with integral anti-rotation key

A seal assembly and method for a turbomachine having a rotary member and a stationary member circumscribing the rotary member. The seal assembly comprises an annular-shaped platform on the rotary member so as to be disposed at an outer circumferential region thereof. The platform is supported radially outward from the rotary member so as to project beyond axially-adjacent regions of the rotary member. The platform has a contact region radially separated from the rotary member by a cavity. A sealing member is disposed at a radially inward region of the stationary member, with a portion of the sealing member in rubbing contact with the contact region.

Turbomachine seal assembly and method therefor

In the diaphragm packing area of a turbine, a raised platform affords an annular sealing surface for contact with a brush seal carried by the diaphragm. The platform includes a plurality of platform sealing segments secured to a locking device carried by the rotor. The locking device includes a pair of raised rims having flanges with teeth projecting axially toward one another and defining slots therebetween. The platform segments each include underlying flanges with axially oppositely directed teeth. By displacing the platform sealing segments radially inwardly and passing the teeth of the locking device and platform segments through the respective slots, the platform segment teeth lie radially inwardly of the locking device teeth. The platform segments are then rotated radially to align the teeth to secure the sealing surface against radial movement. One segment may be staked, welded or screwed to the locking device to preclude circumferential movement during turbine operation.

Raised rotor platform with an internal breech ring locking mechanism for brush seal application in a turbine and methods of installation

In the diaphragm packing area of a steam turbine, a raised platform affords an annular sealing surface for contact with a brush seal carried by the diaphragm. The platform includes a plurality of platform sealing segments secured to a locking device carried by the rotor. The locking device includes a raised rim having flanges with axially oppositely projecting teeth circumferentially spaced one from the other by slots. The platform segments each include a channel section having flanges with axially inwardly directed teeth. By displacing the platform sealing segments radially inwardly and passing the teeth of the locking device and platform segments through the respective slots, the platform segment teeth lie radially inwardly of the locking device teeth. The platform segments are then rotated radially to align the teeth to secure the sealing surface against radial movement. One segment may be staked, welded or screwed to the locking device to preclude circumferential movement during turbine operation.

Raised sealing surface platform with external breech ring locking system for a brush seal in a turbine and methods of installation

A first steam turbine of a reaction stage design is retrofitted to form a second turbine of a substantially impulse stage design using common components with the first turbine. To retrofit the new steam path into the first turbine, the upper outer and inner shells and rotor of the first turbine are removed leaving the lower outer shell. A lower carrier section is installed in the lower outer shell. A lower inner shell forming part of the new steam path is installed on the lower carrier ring. The rotor forming part of the new steam path is installed. The upper inner shell is bolted to the lower inner shell encompassing the rotor and an upper carrier section is bolted to the lower carrier section. Finally, the upper outer shell is bolted to the lower outer shell. Consequently a new steam path of reduced diameter is retrofitted into a prior turbine using the prior turbines outer shell.

Method and apparatus for retrofitting a steam turbine and a retrofitted steam turbine

In a steam turbine, a combined brush and labyrinth seal is provided between a diaphragm web and a radially outwardly projecting platform between axially adjacent wheels on the rotor. The brush seal is located upstream of the labyrinth seal teeth. The platform has at least one and preferably a pair of flanges or fins projecting in opposite axial directions adjacent radial outer ends of the platform. Non-uniform heat distribution resulting from the frictional contact between the bristles of the brush seal and a sealing surface on the platform along the rotor surface affecting rotor dynamics is thereby eliminated or minimized.

Rotor platform modification and methods using brush seals in diaphragm packing area of steam turbines to eliminate rotor bowing

In a steam turbine, a combined brush and labyrinth seal is provided between a diaphragm web and a sealing surface on a rotatable component radially outwardly of the rotor surface. The contact between the brush seal and sealing surface lies along an axially upstream projecting flange of an annular platform such that heat generated by frictional contact between the bristles and the sealing surface has minimal effect on the rotor surface and hence rotor dynamics. A backup labyrinth seal is provided between the web and platform. Additionally, axially upstream projecting flanges are provided on the downstream buckets and which flanges are spaced radially outwardly of the rotor surface and lie in registration with the diaphragm web. Labyrinth teeth seal between the diaphragm web and the bucket flanges serving as a backup seal.

Method and apparatus for eliminating thermal bowing using brush seals in the diaphragm packing area of steam turbines

A steam turbine has a rotor mounting axially spaced rotor wheels having male dovetails for mounting a plurality of axially spaced buckets having female dovetails. A plurality of arcuate bridging members extend axially between the axially adjacent bucket dovetails at locations spaced radially outwardly of the surface of the rotor shaft. A diaphragm in radial opposition to the bridging member mounts a brush seal having bristles engaging the bridging member. The bridging member carries backup labyrinth seal teeth for sealing with the diaphragm. The friction generated by contact between the brush seal bristles and bridging members lies radially outwardly of the rotor whereby non-uniform distribution of heat about the rotor surface due to frictional contact with the brush seal is avoided, with consequent avoidance of rotor bowing.

Bucket dovetail bridge member and method for eliminating thermal bowing of steam turbine rotors

In a steam turbine, a combined brush and labyrinth seal is provided between a diaphragm web and axial projecting platforms on bucket dovetails at a location spaced radially outwardly of the outer diameter of the rotor. The downstream axially adjacent bucket dovetails also have platforms serving as complementary sealing surfaces to labyrinth teeth formed on the web. By locating the combined labyrinth and brush seal radially outwardly of the outer diameter of the shaft, thermal bowing of the rotor is eliminated. By providing backup labyrinth seals at the same radial location, axial thrust loads are eliminated in the event of brush seal failure.

Method and apparatus for eliminating thermal bowing and axial thrust loads of steam turbine rotors

A turbine closure bucket adapted to complete assembly of a row of tangential entry buckets on a rotor wheel includes an airfoil portion and a mounting portion for mounting the bucket to a turbine wheel. The mounting portion has front and back faces, with weight reduction cavities formed internally in the front and back faces. Externally, the front and back faces of the closure bucket are substantially identical to front and back faces of adjacent buckets in the row.

Low windage loss, light weight closure bucket design and related method

A system and method for securing an integral closure bucket to a rotor wheel assembly. The integral closure bucket is inserted in a direction coincident with a radius of the rotor wheel assembly, where the remaining buckets have been previously inserted in a direction parallel to the axis of the turbine rotor wheel. The closure bucket has an integral shroud and is connected to a turbine rotor wheel assembly in which the remaining buckets have been previously inserted in an axial direction. The buckets adjacent the closure bucket are spread apart both tangentially and axially to provide sufficient clearance for the radial insertion of the integral closure bucket. To prevent axial movement of the closure bucket and adjacent buckets, twist locks are utilized in channels provided in the bottom of the female dovetails in the rotor wheel.

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Ballston Lake, NY, United States of America

David Alan Caruso