Bayer Corporation

Bayer Materialscience, LLC

Covestro LLC

David A Radovich

David D Steppan

Keith G Spitler

James D Shoup

Neil H Nodelman

Albert Magnotta

Carl E Holsinger

Richard G Skorpenske

Gary W Munko

Jack W Jenny

This invention relates to reactive systems for the production of cavity filling polyurethane foams for NVH (noise vibration and harshness) application areas in which the system exhibits reduced isocyanate emissions. These foams comprises a polyisocyanate comprising a polymethylene poly(phenylisocyanate).

Reduction of MDI emissions in cavity filling NVH polyurethane foams

The present invention relates to an improved isocyanate reactive mixture containing at least one DMC-catalyzed polyol and about 0.25 to about 15 wt. %, based on the total weight of the isocyanate-reactive mixture, of at least one ethylene oxide (EO) containing water compatibilizer. The isocyanate reactive mixtures of the present invention may find use in the preparation of polyurethane foams, coatings, elastomers, sealants, adhesives and the like.

Isocyanate reactive mixture and process for preparing same

Energy absorbing flexible foams can be produced by reacting an isocyanate with a first polyol, prepared at least in part by an active double metal cyanide catalyst and a second polyether polyol is prepared at least in part by a basic or acidic catalyst.

Energy absorbing flexible foams produced in part with a double metal cyanide catalyzed polyol

A process for the manufacture of polyurethane foam comprising the steps of (i) mixing at a reaction index of 40 to 400: (a) a polyisocyanate blend comprising at least one polyisocyanate and optionally, additives and fillers; (b) a polyol blend comprising isocyanate reactive components and optionally, water, additional blowing agents, catalysts, surfactants, fillers and other additives; wherein either or both said polyisocyanate blend or said polyol blend contain between 0.3 to about 20 wt. % CO.sub.2 based on the total weight of said polyisocyanate blend and said polyol blend; (ii) introducing and uniformly mixing in liquid form of CO.sub.2 as a blowing agent into either or both said polyisocyanate blend or said polyol blend and maintaining said CO.sub.2 in said liquid form. The present invention also relates to an apparatus, which performs the above-mentioned process.

Method and apparatus for the production of essentially void free foams

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Pittsburgh, PA, United States of America

David A Radovich