Eaton Corporation

Westinghouse Electric Corporation

Eaton Intelligent Power Limited

Cleveland, Ohio

David A Parks

Robert Michael Slepian

David Edward Little

Thomas Alan Whitaker

Douglas Charles Marks

Arthur D Carothers

Amelia Marie Stay

Perry Robert Gibson

Yuri C Spitsberg

Kenneth D Kolberg

Yu W Chou

Paul Richard Rakus

Andrew Lawrence Gottschalk

Nathan James Weister

Robert William Mueller

Roger William Helms

Glen C Sisson

Kimberley Morris

James Gerard Maloney

William E Beatty, Jr

Henry Anthony Wehrli, Iii

William George Eberts

Michael Joseph Erb

William David Munsch

Richard E White

Edward Anthony Prince

David Herman Groves

James R Schachner

Ameilia M Stay

Yuri C Spitzberg

Perry R Gibson

Henry A Wehrli

Shaft assemblies include an elongate shaft having a plurality of closely spaced apart external notches with wall segments having a greater outer diameter than an outer diameter of the notches residing therebetween and at least one self-retaining locking ring that engages one of the notches to axially lock into position on the shaft and provide a pull out force that is between about 100 lbf to about 1000 lbf. The notches can have a width that is between about 0.010 inches to about 0.020 inches, on average, and a depth that is between about 0.001 inches to about 0.010 inches, on average.

Shaft assemblies suitable for circuit breakers and related circuit breakers

A charging handle apparatus includes a two-piece support apparatus that is disposed on a handle assembly and that is engaged with a gear. One of the two pieces is movable with respect to the first piece. The second piece of the support apparatus includes a number of engagement structures that are engaged with the gear and that retain the gear in a given position with respect to the handle assembly. The charging handle apparatus thus can be provided as a pre-assembled component that is readily mountable to a shaft of a circuit interrupter.

Charging handle apparatus and switchgear apparatus

A latch assembly includes a latch plate having an opening therethrough; and a latch shaft having a shaft member and a positioning shoulder disposed on the shaft member. The positioning shoulder has a seating surface thereon. The shaft member passes through the opening of the latch plate. The latch plate engages the positioning shoulder of the shaft member. The seating surface of the shaft member is swaged to retain the latch plate to the shaft member.

Latch assembly and electrical switching apparatus including the same

A spring assembly is provided for a yoke assembly of an electrical switching apparatus including a housing, separable contacts enclosed by the housing, and an operating mechanism structured to open and close the separable contacts. The operating mechanism includes a pole shaft. The yoke assembly is coupled to the pole shaft and is movable among first and second positions corresponding to the separable contacts being closed and open, respectively. The spring assembly includes a number of first springs having a first spring rate and being coupled to the yoke assembly, and a number of second springs having a second spring rate and being coupled to the yoke assembly. The second spring rate is different than the first spring rate. The number of first springs and the number of second springs bias the yoke assembly toward the second position.

Electrical switching apparatus, and yoke assembly and spring assembly therefor

Within a closing assembly that utilizes a ram assembly having a spring driven ram body, an energy dissipating spring seat assembly is provided. The ram body is mounted on a guide assembly having at least one pin. The guide assembly also includes a base plate and a stop plate. A ram assembly spring is disposed between the ram body and the base plate and is structured to bias the ram body toward the stop plate. The spring seat assembly includes a spring seat bracket and a spring seat. The spring seat is, preferably, a generally flat, plate-like leaf spring that is disposed between the ram assembly springs and the base plate of the ram body. The spring seat is sufficiently rigid so as to not deflect fully under the force created by the compressed ram assembly springs, but not so rigid as to resist deflecting under the force created when the ram body impacts the stop plate.

Energy dissipating spring seat

A lockable fastener connects together a plurality of components of a circuit breaker and maintains electrical conductivity between the components while permitting relative movement therebetween. The lockable fastener includes a first clinch nut member and a second clinch bolt member. The clinch nut member includes a threaded cavity formed therein, a side having opening therein, and a passageway between the side at the opening and a surface proximate the threaded cavity. The clinch bolt member includes a threaded shank. At least a portion of the threaded shank is threadably receivable in the threaded cavity of the clinch nut member, in order to axially align the clinch nut and clinch bolt members. The clinch nut and clinch bolt members are adapted to be locked by deformation of the surface of the clinch nut member to prevent loosening of the members.

Lockable fastener and circuit breaker employing the same

A support structure for a circuit interrupter latch member includes a first side plate having a first opening, and a second side plate having a second opening. A first hardened bushing includes a first opening and a first perimeter. The first opening of the first hardened bushing is adapted to pivotally mount a first tab of the latch member. The first perimeter is coupled to the first side plate at the first opening thereof. A second hardened bushing includes a second opening and a second perimeter. The second opening of the second hardened bushing is adapted to pivotally mount a second tab of the latch member. The second perimeter is coupled to the second side plate at the second opening thereof. The hardened material of the first and second side plates is harder than the unhardened material of the first and second side plates.

Support structure for a circuit interrupter latch and circuit breaker employing the same

A circuit breaker includes a housing including a primary cover and a secondary cover having a tab; separable contacts; and an operating mechanism adapted to open and close the separable contacts. The operating mechanism includes a cradle pivotally mounted within the housing, the cradle including a latch, and a latch mechanism within the housing. The latch mechanism is adapted to capture the latch of the cradle when the separable contacts are closed. The operating mechanism also includes a rotary interlock pivotally mounted within the housing and cooperating with the latch mechanism and the tab of the secondary cover to release the latch of the cradle and to trip open the separable contacts when the secondary cover is removed from the primary cover.

Circuit breaker including rotary interlock for secondary cover

A circuit breaker includes a housing and an operating mechanism having a cross bar supported by a first housing surface and moving in an arcuate path between open/tripped and closed positions, a pivotally mounted cradle including a latch, and pivotally mounted primary and secondary latches. The primary latch includes a pivot, an opening and a free end. The cradle latch rests within the opening when the contacts are not tripped open. The secondary latch includes a pivot and a surface. The latches are between a second housing surface and the cross bar in a first position. The cross bar is offset from the latches in a second position. The secondary latch surface and pivot are between the second housing surface and the primary latch pivot. The secondary latch surface engages the primary latch free end when the contacts are not tripped open and maintain the cradle latch within the opening.

Circuit breaker including a latchable cradle and a cross bar adapted to move in an arcuate path away from primary and secondary latches

An improved lockable fastener that can be employed in a circuit breaker application includes a first member and a second member that are threadably cooperable with one another and a locking member that extends between the first and second members to resist loosening of the first and second members. The second member includes a threaded shank that is threadably received in a first threaded portion of a cavity formed in the first member. The locking member includes a threaded body and a taper, with the threaded body being threadably receivable in a second threaded portion of the first member, and with the taper being at least partially receivable in a receptacle formed in the shank of the second member. The receptacle defines a seat on the shank, and the taper engages the seat to deform at least a portion of the shank into engagement with a ledge that is interposed between the first and second threaded portions of the cavity.

Circuit breaker lockable fastener securing a movable contact to its terminal mounting

This concerns a molded case circuit breaker having separable main contacts and an operating mechanism utilized to cause the separable main contacts to open and close. A trip unit is provided to actuate the operating mechanism in desirable circumstances. The trip unit is removable. In this case the trip unit is insertable into a trip unit region in the case of the circuit breaker from the top or end thereof. The trip unit is then joined to an internal electrical conductor by way of a bolt and an internally fixed nut. The bolt can be driven into the nut through the trip unit conductor and the internal conductor from a position external to the circuit breaker case. The trip unit can be inserted into the trip unit conductor from a point above the circuit breaker case or vise versa. The trip unit has a securement nut built into its case.

Circuit breaker with easily installed removable trip unit

A solenoid type magnetic trip assembly for a molded case circuit breaker includes an armature biased against an adjustable stop by a tension spring to set the initial gap for the magnetic trip, so that the spring bias remains constant for the full range of the initial gap. The armature includes an elongated armature element mounted by a frame to slide longitudinally along a pair of guide rails. The frame defines a trip surface axially aligned with the elongated armature element which engages a trip arm on a trip bar to trip the circuit breaker in response to a predetermined level of overcurrent. A bimetal providing a thermal trip function is cantilevered from a support spaced from the trip bar by the armature, but has a terminal portion at the free end projecting toward the trip bar and through which the elongated armature element of the armature extends. A radially enlarged slug on the free end of the elongated armature element of the armature is subjected to a magnetic force opposite to the force generated by load current tending to pull the armature into the solenoid coil. This opposing force increases as the initial gap increases, placing the slug closer to the magnetic frame, so that a greater range of trip currents can be selected despite limited room for armature travel. A gap in the magnetic frame prevents short circuiting the magnetic field where the few turns of a large gauge coil wire produce an unsymmetrical winding. A magnetic shield protects the bimetal from deformation during high current short circuits. A non-magnetic spring clip firmly retains the magnetic frame in a recess in the circuit breaker housing.

Adjustable trip unit and circuit breaker incorporating same

An adjusting knob assembly includes a knob member having a knob and an axially extending shaft. A support bracket has an aperture defined in part by a gapped ring section formed by a pair confronting arcuate fingers. The shaft and the aperture have complimentary, longitudinally extending, circumferentially distributed flat surfaces, which provide discrete angular positions for the shaft when the complimentary flat surfaces are in register. Preferably, the gap between the confronting fingers is sized, and the arcuate fingers have a compliance sufficient that the shaft may be passed laterally through the gap and snapped into the aperture. Any one of a plurality of interchangeable cam members can be press fit on to the end of the shaft.

Adjusting knob assembly with discrete positioning

Rectangular bus bars alternatively engaged in either of a pair of crossed slots in a support block secured in a panel board are locked in place by a locking device incorporated in a cylindrical terminal portion of each bus bar. The locking device includes an expandable ring seated in a circumferential groove in the cylindrical terminal portion. A pair of actuating pins are urged radially outward in diametrically opposed bores to wedge the expandable ring against the support block, by a tapered screw threaded into a central longitudinal bore in the terminal portion of the bus bar.

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Baden, PA, United States of America

David A Parks