United Technologies Corporation

Foster-miller, Inc.

David A Evans

Geoffrey C Davis

Joseph Goldberg

Alex C Dublinski

Michael A Kornitzky

Richard W Lusignea

Joseph S Boyce

Joseph W Piche

Stephen C Jens

William Sharp, Jr

Sharp, Jr, William

James P Ross

A method of making a flexible composite tool particularly adapted for composite molding and the composite tool made by this method. The method includes dissolving a B-staged fluoroelastomer in a suitable solvent such as methyl ethyl ketone or toluene to form a fluoroelastomer solution. A fabric is then coated with the fluoroelastomer solution. The solvent is evaporated and the impregnated fabric is sandwiched between unreinforced sheets to form a reinforced tooling material. The reinforced tooling material is laid up with alternating layers of unreinforced fluoroelastomer and then cured to form a composite tool which is stable through multiple thermal cycles. In addition, an elastomer tool can be provided with detail cavities shaped to accept separately formed detail structures, with each cavity including extra reinforcement in order to locate the details to close tolerances without extensive hand positioning or use of adhesives. The tool is useful in molding composites and is reusable. The life of the tool is further prolonged by a described method of repairing damaged portions of the tool.

Method for forming complex composite articles

The vessel structures disclosed herein are adapted for containing a mobile or highly permeating fluid such as helium gas or liquid hydrogen or oxygen. Escape of the fluid is inhibited by a barrier layer of an oriented lyotropic liquid crystal polymer film. Preferred polymers include polybenzazole (PBZ) polymers.

Vessel construction

A technique for the translaminar reinforcement in the z-axis direction of composite laminates utilizing an apparatus and method for heating and softening the composite laminates by ultrasonic energy, penetrating the composite laminate, moving the composite laminate fibers aside, inserting a reinforcing fiber into the composite laminate and allowing the composite laminate and reinforcement fiber to cool and bond.

Composite laminate translaminar reinforcement apparatus and method

Tool for forming complex composite articles

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Chelmsford, MA, United States of America

David A Evans