Baker Hughes Corporation

Baker Hughes Incorporatd

Baker Hughes, a Ge Compnay, LLC

Darren E Bane

David Z Anderson

Clifford H Beall

Alan N Wagner

Gary B Lake

Aaron T Jackson

Steve Rosenblatt

Steven L Jennings

Edward Wayne Welch, Jr

Allen P Carney

James T Sloan

Anthony S Coghill

Michael J May

Barry Lee Brown

Jeremy R Johnson

Troy L Smith, Ii

John E Gunnells

Cliff Beall

Edward W Welch

A biased actuator includes, a reservoir, at least one piston in operable communication with the reservoir, at least one metal seal and a biasing system in operable communication with both the reservoir and the at least one piston. The at least one metal seal is disposed about the at least one piston and is sealed to both the piston and the reservoir.

Subsurface safety valve with metal seal

A tubing pressure insensitive actuator system includes a housing having a bore therein. A force transmitter is sealingly moveable within the bore, the force transmitter defining with the bore two fluid chambers. One of the fluid chambers is at each longitudinal end of the force transmitter. At least two seals are sealingly positioned between the housing and the force transmitter, with one of the seals isolating one end of the force transmitter from tubing pressure and another of the seals isolating another end of the force transmitter from tubing pressure. A method is also included.

Tubing pressure insensitive actuator system and method

A sensor and transmitter is employed with a pressurized chamber of a downhole tool to be able to tell at a glance when the tool is delivered for service that it is properly charged. The sensor and transmitter can be integrated within the tool so as to be protected from damage during run in. While in service the sensor and transmitter can monitor pressure in real time and include a capability to send surface signals for real time monitoring of chamber pressures corrected for the service depth, temperature and density of the hydraulic fluid, for example. The signal can be acoustic through the control line or the annulus or delivered through a fiber optic cable or signal wire run in the hydraulic control line, an auxiliary line or through the annulus.

Method of using a charged chamber pressure transmitter for subterranean tools

A pressure equalizing tool can be run into a downhole tool on wireline or coiled tubing preferably and temporarily secured before being actuated to separate two components in a downhole tool that are in a sealing relation but are configured to be temporarily movable so as to allow pressure equalization before the downhole component is actuated. Once pressure is equalized the equalizing tool is released, usually with an applied pick up force and the downhole tool being equalized as to differential pressure can be operated with the preexisting actuation parts that are on the downhole tool. In a preferred embodiment the downhole tool is a ball valve and the equalizing tool is temporarily secured to the ball valve housing to temporarily part the ball from the uphole seat to equalize an annular space around the ball with tubing pressure. The ball is allowed to go back to contact with the seat when the equalizing tool is released and removed from the tubing.

Pressure equalization device for downhole tools

A system is provided for switching between redundant control systems for a subsurface safety valve (SSV) while being able to isolate the closure spring from hydrostatic pressure in the control line of the system that is not being used. There are two control lines that connect to discrete operating pistons that are both coupled to the flow tube. Each operating piston is connected to a control rod with the control rods terminating near opposed ends of a pivoting member. Pushing down on one rod pushes up on the other rod so that the other rod is held supported and the hydrostatic pressure in its associated control line doesn't affect the force needed by the closure spring to close the SSV. Releasing control line pressure puts the system in neutral to allow either of the systems to be reselected.

Switching apparatus between independent control systems for a subsurface safety valve

Piston bore distortions in a sub-surface safety valve are reduced or eliminated when valve body is subjected to high working pressures. In one embodiment, a piston is disposed in a sleeve that is disposed in a piston bore. The bore can distort but the sleeve within will not distort to the point of losing sealing pressure around the piston. In another approach additional bore or bores are provided adjacent the piston bore to make the pin end of the connection for the valve housing more uniform in the region of the piston bore so that pressure loading does not result in sufficient distortion of the piston bore to lose the piston sealing relation in its bore.

Distortion compensation for rod piston bore in subsurface safety valves

A combination penetration tool for access to the control system of a subsurface safety valve also has a lockout for the flapper that operates by latching into a nipple profile near its upper end as a series of collet fingers pass through a sleeve that is held in the locked position on the valve housing. One or more dogs on the collet fingers line up with the flapper already pushed open by the advancing collet fingers to push the flapper further back. A second series of dogs get past the sleeve after moving through it. With a jar up force the second series of dogs overcomes a lock on the sleeve and shifts the sleeve to overlap the open flapper and allow the lock ring that moves with the sleeve to latch into the housing. The second series of dogs is sheared off but retained by the tool for removal from the well. The penetrator portion of the tool is a known device that preferably works by jarring up.

Lock open and control system access apparatus for a downhole safety valve

A control system for a subsurface safety valve addresses normal open and closed operation and a failsafe operation if key system components fail. It features a single control line from the surface that splits at the subsurface safety valve and goes to one end of two discrete piston chambers that are aligned and isolated from tubing pressure. The piston in one chamber is larger than in the other and the pistons are connected for tandem movement. Each side of the unbalanced system's piston has a seal mounted to it and another for the rod attached to it that exits the chamber. A jumper line connects the chambers at a point between the seals in each chamber and features a large reservoir. The jumper line is filled with a compressible fluid. Fail safe closure of the valve occurs if any of the four seals fail.

Downhole hydraulic control system with failsafe features

Method of using a charged chamber pressure transmitter for subsurface safety valves

A tool is preferably landed in a downhole profile commonly found adjacent to seal bores. Once landed, preferably with coiled tubing, pressure in the coiled tubing triggers a switch to power a motor to rotate a polishing cylinder that features spirally wound vanes. A reservoir of resin or other repair material is connected to an injection pump to deliver the material as the vanes are rotating. The material exits between the vanes so that the vanes can spread it and work it into surface irregularities. After the material is sufficiently spread into voids and the requisite polishing completed, the seal bore is again ready to accept a tool in a sealed relationship.

Downhole seal bore repair device

A control system can be used with a single control line to a subsurface safety valve. The operating piston is exposed to the flow tube between two blocks with near identical seals to make the piston insensitive to tubing pressure. A control system seal is carried by the piston in the upper block and a passage between the control system seal and the tubing pressure seal in the upper block communicates to a compressible fluid reservoir in the lower block that is also isolated from tubing pressure by a tubing pressure seal. Movement of the piston compresses the fluid in the reservoir. The reservoir can also include a spring to return the piston and the flow tube to a position to close the valve. A redundant system can be actuated if the primary system fails.

Tubing pressure insensitive control system

A control system for a downhole tool, such as a subsurface safety valve, features an operating piston that is insensitive to tubing pressure in the valve. The hydrostatic forces from the single control line from the surface are significantly reduced with a branch line to a piston bottom that is slightly smaller than the piston top. A variable volume between piston seals is connected to a low pressure compressible fluid reservoir to permit piston movement. The piston can be modular to facilitate assembly or bore offsets in the valve body. Failsafe closure upon seal failures is contemplated.

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Broken Arrow, OK, United States of America

Darren E Bane