Battelle Memorial Institute

Bahelle Memorial Institute

Darrel D Hatley

Daniel R Sisk

Donald B Jarrell

Timothy J Peters

Leslie J Kirihara

Daryl R Brown

Krishnan Gowri

Jorge F Reyes-Spindola

Kevin J Adams

Richard J Meador

Kenneth R Yates

Elizabeth J Eschbach

Rex C Stratton

Gary R Keibel

A method for minimizing the life cycle cost of processes such as heating a building. The method utilizes sensors to monitor various pieces of equipment used in the process, for example, boilers, turbines, and the like. The method then performs the steps of identifying a set optimal operating conditions for the process, identifying and measuring parameters necessary to characterize the actual operating condition of the process, validating data generated by measuring those parameters, characterizing the actual condition of the process, identifying an optimal condition corresponding to the actual condition, comparing said optimal condition with the actual condition and identifying variances between the two, and drawing from a set of pre-defined algorithms created using best engineering practices, an explanation of at least one likely source and at least one recommended remedial action for selected variances, and providing said explanation as an output to at least one user.

Decision support for operations and maintenance (DSOM) system

Methods and systems for identifying, understanding, and predicting the degradation and failure of mechanical systems are disclosed. The methods include measuring and quantifying stressors that are responsible for the activation of degradation mechanisms in the machine component of interest. The intensity of the stressor may be correlated with the rate of physical degradation according to some determinable function such that a derivative relationship exists between the machine performance, degradation, and the underlying stressor. The derivative relationship may be used to make diagnostic and prognostic calculations concerning the performance and projected life of the machine. These calculations may be performed in real time to allow the machine operator to quickly adjust the operational parameters of the machinery in order to help minimize or eliminate the effects of the degradation mechanism, thereby prolonging the life of the machine. Various systems implementing the methods are also disclosed.

Methods and systems for analyzing the degradation and failure of mechanical systems

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Kennewick, WA, United States of America

Darrel D Hatley