Katholieke Universiteit Leuven

Zeopore Technologies Nv

Danny Verboekend

Bert Sels

Martin A D'Halluin

Martin D'Halluin

The invention is broadly drawn to a process to introduce mesoporosity in faujasite zeolites with Si/Al<5 and unit cell sizes below 24.58 Angstrom by an inventive sequence of acid and base treatments, yielding superior physico-chemical and catalytic properties compared to the materials prepared according to the teachings known in the state of the art. Part of the invention relates to the acid step which is executed in the presence of a salt of which the anion is able to form multi-ligand complexes with aluminum, and of which a specific amount of cations are protonic (ca. 90% to 20% of the total cations with −3<pK<6). The superior properties may be the combination of an enhanced mesoporosity with a higher Brønsted acidity, a higher microporosity, a higher mesoporosity, a higher crystallinity, and/or combinations hereof.

Method for generating new faujasite zeolites

This invention relates generally to a process to perform controlled alkaline and acid treatments on inorganic porous solids, yielding superior physico-chemical and catalytic properties, whereas the particle and crystal size is not negatively influenced. Accordingly, the solids obtained in this fashion can be easily recovered from the alkaline solution. The latter being problematic in the state of the art.

Growing community of inventors

Bertem, Belgium

Danny Verboekend