Gkn Driveline North America, Inc.

Danny Lee Booker

Hans Wormsbaecher

Ramon Kuczera

James Lyon

Robert Genway-Haden

Lawrence Anthony Anastasia

A cross-track plunging constant velocity joint assembly includes an inner race having an outer diameter, an axial length, inner ball tracks, and a spline engageable with a first torque transfer member. An outer race has an inner diameter, an outer diameter, and outer ball tracks. The outer race is connectable to a second torque transfer member. A cage having multiple windows is disposed between the inner and outer races. A plurality of balls (N) having a ball diameter are held by the cage within the windows and engage pairs of the inner and outer ball tracks. The balls define a joint pitch circle diameter (PCD). The inner race has a plunge depth within the outer race. The ratio of 1.2&#x2266;(outer race outer diameter/outer race inner diameter)&#x2266;1.7 is satisfied.

Plunging cross-track constant velocity joint

The present application is directed to a direct torque flow connector for torque transmission. The DTF connector includes a direct torque flow constant velocity universal joint having an outer race part and an inner race part, and a shaft coupled to the outer race part. The direct torque flow connector has at least one direct torque flow optimized ratio. Further, the inner race part of the direct torque flow connector may be selectively connected to a journal shaft of a drive unit. A direct torque flow connection with optimized ratios in attachment methods is also provided.

Direct torque flow connection with optimized ratios in attachment methods

A multiple-tube propeller shaft assembly includes a first tube with a plurality of splines defining a splined portion, a second tube with a plurality of splines defining a splined portion, and a third tube with a plurality of splines defining a splined portion. In an embodiment, one end of the third tube is telescopically received within the first tube in a slip tube spline connection, while the other end is received within the second tube in a locked tube spline connection. In another embodiment, the first tube is telescopically received in one end of the third tube in a slip tube spline connection, while the second tube is received in the other end of the third tube in a locked tube spline connection. The propeller shaft assembly can be tuned to absorb crash energy between 0 and 50 kN.

Multiple-tube propeller shaft assembly

To protect a joint from exposure to contaminants and loss of lubricant disposed within a joint a traditional joint includes a sealing system. Typically the sealing system includes a boot and a boot cover. To produce a more effective joint, the sealing system of the present invention further includes a shield to protect the boot and the boot cover from exposure to contaminants by providing a barrier therebetween. The joint of the present invention includes a shield having several embodiments including an elastomer sleeve, a rigid cylindrical tube and a thermoplastic second boot.

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Oakland Township, MI, United States of America

Danny Lee Booker