Megamos Corporation

Magepower Semiconductor Corp.

Magemos Corporation

Danny Chi Nim

Fwu-Iuan Hshieh

Koon Chong So

Yan Man Tsui

True-Lon Lin

Kong Chong So

Fwu-Juan Hshieh

Shu-Hui Cheng

Yan Man Ysui

True-Lon Line

This invention discloses a DMOS power device supported on a substrate of a first conductivity type functioning as a drain. The DMOS power device includes a polysilicon-over-double-gate-oxide gate disposed on the substrate includes a polysilicon layer disposed over a double-gate-oxide structure having a central thick-gate-oxide segment surrounded by a thin-gate-oxide layer with a thickness of about one-fourth to one-half of a thickness of the thick-gate-oxide segment. The DMOS power device further includes a body region of a second conductivity type disposed in the substrate underneath the thin-gate-oxide layer around edges of the central thick-gate-oxide segment the body region extending out laterally to a neighboring device circuit element. The DMOS power device further includes a source region of the first conductivity type disposed in the substrate encompassed in the body region having a portion extending laterally underneath the thin-gate-oxide layer. The DMOS power device further includes an insulation layer covering the polysilicon-over-double-gate-oxide gate with contact openings above the substrate exposing the source region and the body region.

Gate/drain capacitance reduction for double gate-oxide DMOS without

A new transistor cell is disclosed in this invention which is formed in a semiconductor substrate with a drain region of a first conductivity type formed at a bottom surface of the substrate. The DMOS cell includes a polysilicon layer constituting a gate supported on a top surface of the substrate, the gate surrounding and defining an outer boundary of the transistor cell having a removed polysilicon opening disposed substantially in a central portion of the cell. The DMOS cell further includes a source region of the first conductivity disposed in the substrate near edges of the removed polysilicon opening with a portion extends underneath the gate. The DMOS cell further includes a body region of a second conductivity type disposed in the substrate occupying an entire region under the removed polysilicon opening thus encompassing the source region and having a portion extends underneath the gate. The body region defining substantially a merged-double-U-shaped region including a left-U-shaped implant region and a right-U-shaped implant region and a merged region disposed substantially at a central portion under the removed polysilicon opening. In a preferred embodiment, the merged double-U-shaped region constituting the body region further includes a deep high concentration body dopant region and a shallow high concentration body dopant region.

DMOS transistors with diffusion merged body regions manufactured with

The invention discloses method for fabricating a MOSFET on a substrate to improve device ruggedness. The method includes steps of: (a) forming an epi-layer of a first conductivity type as a drain region on the substrate and growing an initial oxide layer over the epi-layer; (b) applying an active mask for etching the active layer to define an active area followed by depositing an overlaying polysilicon layer and applying a polysilicon mask for etching the polysilicon layer to define a plurality of polysilicon gates; (c) removing the mask and carrying out a body implant of a second conductivity type followed by performing a body diffusion for forming a plurality of body regions; (d) applying a source blocking mask for implanting a plurality of source regions in the body regions with ions of the first conductivity type followed by removing the blocking mask and a source diffusion process; (e) forming an overlying insulation layer covering the MOSFET followed by applying a contact mask to open a plurality of contact openings; (f) performing a low energy body-dopant and high energy body dopant implant to form a shallow high-concentration body dopant and a deep high-concentration body dopant region followed by applying a high temperature process for densification of the insulation layer and activating diffusion of the deep and shallow body dopant regions wherein the deep high-concentration body-dopant regions are formed below the source regions and extends beyond the contact regions but are kept at lateral distance away from a channel region of the MOSFET in the body region whereby device ruggedness is improved without increasing threshold voltage.

Method for device ruggedness improvement and on-resistance reduction for

This invention discloses a MOSFET device in a semiconductor chip with a top surface and a bottom surface. The MOSFET device includes a drain region, doped with impurities of a first conductivity type, formed in the semiconductor chip near the bottom surface. The MOSFET device further includes a vertical pn-junction region, which includes a lower-outer body region, doped with impurities of a second conductivity type, formed on top of the drain region. The pn-junction region further includes a source region, doped with impurities of the first conductivity type, formed on top of the lower-outer body region wherein the lower-outer body region defining a channel region extending from the source region to the drain region near the top surface. The MOSFET device further includes a gate formed on top of the channel region on the top surface. The gate includes a thin insulative bottom layer for insulating from the channel region. The gate is provided for applying a voltage thereon for controlling a current flowing from the source region to the drain region via the channel region. The MOSFET device further includes a deep heavily doped body-dopant region disposed immediately below the source region in the lower-outer body region. It is implanted with a higher concentration of dopant than the lower-outer body region whereby a device ruggedness of the MOSFET device is improved. The deep heavily-doped body-dopant region having a body-dopant concentration profile defined by a diffusion of the body-dopant from an implant depth about twice as that of a source implant-depth whereby the deep heavily-doped body dopant region is kept at a distance away from the channel region.

Power MOSFET device manufactured with simplified fabrication processes

This invention discloses a MOSFET device which includes a plurality of vertical cells each includes a source, a drain, and a channel for conducting source-to-drain current therethrough. Each of the vertical cells is surrounded by a polysilicon layer acting as a gate for controlling the source-to-drain current through the channel. The MOSFET device further include a plurality of doping trenches filled with trench-filling materials, The MOSFET device further includes a plurality of deep-doped regions disposed underneath the doping trenches wherein the deep-doped region extends downwardly to a depth which is substantially a sum of an implant depth of the deep-doped region and a vertical diffusion depth below a bottom of the doping trenches.

MOSFET structure and fabrication process implemented by forming deep and

The present invention discloses a power transistor disposed on a substrate. The power device includes a core cell area comprising a plurality of power transistor cells each having drain and a source. Each of the power transistor cells further having a polycrystalline silicon gate formed on the substrate as part of a polycrystalline silicon gate layer overlaying the substrate. The polycrystalline silicon gate layer includes a plurality of polycrystalline gate-layer-extension extending to gate contact areas for forming gate contacts with a contact metal disposed thereon. The power transistor further includes a plurality of contact-metal-resistant pad each includes a thick oxide pad disposed below the gate contact areas underneath the polycrystalline gate layer extension whereby the contact-metal resistant pads resists the contact metal from penetrating therethrough and short to the substrate disposed thereunder.

Edge wrap-around protective extension for covering and protecting edges

Improved power MOSFET structure, and fabrication process are disclosed in this invention to achieve higher breakdown voltage and improved device ruggedness. The power transistor includes a core cell area which includes a plurality of power transistor cells and a termination area. The power transistor further includes an outer pickup guarding ring, disposed in the termination area guarding the core cell area, for picking up free charged-particles generated in the termination area for preventing the free charged particles from entering the core cell area. In another preferred embodiment, the power transistor further includes an inner pickup guarding fence and blocks, disposed between the termination area and the core cell area for picking up free charged-particles not yet picked up by the outer pickup guarding ring for preventing the free charged particles from entering the core cell area.

Mosfet termination design and core cell configuration to increase

The present invention discloses a power transistor cell supported on a semiconductor substrate with a top surface and a bottom surface. The power transistor cell includes a drain region, doped with impurities of a first conductivity type, formed at the bottom surface. The power transistor cell further includes a polysilicon gate layer overlaying the top surface includes a polysilicon opening disposed substantially in a central portion of the transistor cell with a remaining portion of the polysilicon layer constituting a gate and defining an outer boundary for the transistor cell wherein the polysilicon opening and the outer boundary defined by the gate for the transistor cell constituting substantially non-orthogonal parallelograms. The power transistor further includes a source region, doped with the first conductivity type, disposed in the substrate underneath and around an outer edge of the source opening with a small portion extends underneath the gate. The power transistor further includes a body region, doped with a second conductivity type, disposed in the substrate surrounding the source region and an entire portion of the substrate underneath the polysilicon opening having a small portion extends underneath the gate near the cell boundary. The packing density of the transistor cell is improved with the parallelogram cell occupies less areas than the regular square cell having the same total channel width.

Cell topology for power transistors with increased packing density

Improved power MOSFET structure, and fabrication process are disclosed in this invention to achieve cost savings by simplified device structure and fabrication processes, and also by reducing the required die size. Specifically, in a novel MOSFET device, insulation of mobile ions are achieved by extending the poly gate and metal contacts such that the passivation layer is no longer required and the fabrication process is simplified such that the MOSFET device can be manufactured at a lower price. Furthermore, in another MOSFET device, the gate runner is used to replace the field plate such that the requirement of a field plate as that in a conventional MOSFET device is also eliminated and, by reducing the die size, the cost of manufacture is further reduced.

DMOS transistors having trenched gate oxide

A power semiconductor device having internal circuits characterized by an electrical breakdown during one mode of operation is implemented with a protective circuit. The electrical breakdown is controllably induced to occur at the protective circuit thereby diverting any breakdown in the active circuits. In the preferred embodiment, the power device is a MOSFET (Metal Oxide Semiconductor Field Effect Transistor) in which the protective circuit is deposited as an annular diffusion ring having a shallow portion and a deep portion. The deep portion is higher in doping concentration than the shallow portion and includes a radius of curvature larger than the shallow portion. The radius of curvature of the deep portion can be adjusted to induce breakdown at or above the rated value of the MOSFET. The predetermined doping concentration of the deep portion can abort the breakdown prematurely to occur at the deep region instead of at the active circuits. Electrical contacts are tied to the annular diffusion ring to gravitate any charge carriers generated during the electrical breakdown so as to prevent the charge carriers from reaching the active circuits, thereby further ensuing no breakdown at the internal circuits.

Semiconductor structure with controlled breakdown protection

Improved power MOSFET structure, and fabrication process are disclosed in this invention to achieve a low threshold voltage. The improved MOSFET device is formed in a semiconductor substrate with a drain region formed near a bottom surface of the substrate supporting a plurality of double-diffused vertical cells thereon wherein each of the vertical cells including a pn-junction having a body region surrounding a source region and each of the vertical cell further including a gate above the pn-junction. Each of the vertical cells further includes a source-dopant segregation reduction layer for reducing a surface segregation between the source region and an oxide layer underneath the gate whereby the body surface peak dopant concentration near an interface between the source region and the body region is reduced for reducing a threshold voltage of the MOSFET device. In another preferred embodiment, the source-dopant segregation reduction layer includes a LPCVD nitride layer formed on top of the polysilicon gates.

MOSFET structure and fabrication process for decreasing threshold voltage

A new DMOS fabrication process is disclosed. The fabrication process includes the steps of (a) growing an oxide layer on the substrate; (b) applying a first mask to define an active area and for selectively patterning the oxide layer for keeping a plurality of source implant blocking stumps near a plurality source regions wherein the blocking stumps being formed with width greater than twice a diffusion length of a source dopant and with width less than twice a diffusion length of the body dopant whereby the body regions merging together in the body diffusion becoming a single body region underneath the blocking stumps; (c) applying a second mask for forming a plurality of gates covering a portion of areas between the blocking stumps defining an implant window; (d) implanting a body dopant through the implant window followed by a body diffusion for forming a body region underneath the blocking stumps; (e) implanting the source dopant through the implant window over the source implant blocking stumps following by a source diffusion for forming separate source regions underneath the blocking stumps; (f) depositing an insulating dielectric BPSG/PSG layer; (g) employing a contact mask for etching through the insulating dielectric BPSG/PSG layer and the source implant blocking stumps to define contact windows; (h) depositing a metal layer to form a contact layer through the contact window; and (i) patterning the metal layer with a metal contact to define a plurality of contacts whereby the transistor is fabricated with a four masks process.

Growing community of inventors

San Jose, CA, United States of America

Danny Chi Nim