Baker Hughes Corporation

Danielle M Fuselier

Suresh G Patel

Chaitanya K Vempati

Jack Thomas Oldham

Nicholas J Lyons

Jim R Powers

Michael L Doster

Thorsten Schwefe

Robert A Laing

Jayesh Rameshlal Jain

Leroy William Ledgerwood, Iii

Derek L Nelms

Hatem Oueslati

Jarod DeGeorge

Edwin R Reek

A cutting element for use in a drill bit for drilling subterranean formations includes a cutting body having a substrate, and a superabrasive layer overlying an upper surface of the substrate. The cutting element further includes a sleeve including another superabrasive layer and surrounding the peripheral side surface of the cutting body.

Cutting elements for drill bits for drilling subterranean formations and methods of forming such cutting elements

Cutting elements for earth-boring tools may comprise a substrate, a polycrystalline table comprising superhard material secured to the substrate at an end of the substrate, and a non-planar interface defined between the polycrystalline table and the substrate. The non-planar interface may comprise a cross-shaped groove extending into one of the substrate and the polycrystalline table and L-shaped grooves extending into the other of the substrate and the polycrystalline table proximate corners of the cross-shaped groove. Transitions between surfaces defining the non-planar interface may be rounded. Methods of forming cutting elements for earth-boring tools may comprise forming a substrate to have a non-planar end. The non-planar end of the substrate may be provided adjacent particles of superhard material to impart an inverse shape to the particles. The particles may be sintered to form a polycrystalline table, with a non-planar interface defined between the substrate and the polycrystalline table.

Cutting elements including non-planar interfaces, earth-boring tools including such cutting elements, and methods of forming cutting elements

A method of designing an earth-boring rotary drill bit includes designing a bit body and cutting elements of the drill bit such that features of the drill bit other than cutting elements engage and rub against a subterranean formation being drilled by the drill bit at depths-of-cut beyond, but close to, an intended median depth-of-cut, and such that the amount of rubbing area between such features and the formation increases at a relatively rapid rate as the depth-of-cut increases beyond the intended median depth-of-cut. Such methods may be employed to mitigate the occurrence of the 'stick-slip' phenomenon during drilling. A method of fabricating a drill bit includes configuring a bit body and cutting elements in accordance with such a design. Earth-boring drill bits include a bit body and cutting elements so configured.

Drill bit design for mitigation of stick slip

A cutting element for use in a drill bit for drilling subterranean formations includes a cutting body having a substrate including a rear surface, an upper surface, and a peripheral side surface extending between the rear surface and the upper surface, and a superabrasive layer overlying the upper surface of the substrate. The cutting element further includes a sleeve surrounding the peripheral side surface of the cutting body and comprising a superabrasive layer bonded to an external surface of the sleeve.

Cutting element for a drill bit used in drilling subterranean formations

A drill bit for drilling subterranean formations comprising a drill bit body including a group of primary cutting elements comprising a first primary cutting element and a second primary cutting element radially spaced apart from each other along a first radial axis. The drill bit body further including a group of backup cutting elements comprising a first backup cutting element in a secondary cutting position relative to the first primary cutting element and a second backup cutting element in secondary cutting positions relative to the second primary cutting element, wherein the first and second backup cutting elements are radially spaced apart from each other along a second radial axis different than the first radial axis and comprise a difference in cutting characteristic relative to each other of one of a backrake angle and a siderake angle.

Drill bit for use in drilling subterranean formations

Earth-boring tools comprise a body having a face at a leading end. A plurality of cutting elements are disposed over the face and configured as a plurality of kerfing pairs comprising two or more cutting elements disposed at substantially the same radial position relative to a bit axis, wherein each of the at least two cutting elements follows substantially the same cutting path when the bit is rotated about its axis. Earth-boring tools are further configured so that a summation of a lateral force generated during drilling by each cutting element of the plurality of cutting elements is directed toward a side of the body.

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Spring, TX, United States of America

Danielle M Fuselier