B & D Dental Corporation

Other

Washington University

University of Iowa Research Foundation

Daniel Yonil Jung

Yunoh Jung

Kevin P Campbell

Franck Duclos

Volker Straub

John McPherson

Yoonho Jun

Young Jin Kim

A zirconia sintered body comprises zirconia and multiple different areas, including at least one upper area and at least one lower area having a different chemical composition and a different strength. The sintered body has a translucency and a strength with an inverse relationship. The translucency increases in one direction across the multiple different areas and the strength decreasing in the same direction across the multiple different areas. At least part of the sintered body has a total light transmittance of at least 35% and less than 53% to light with a wavelength at least at a point between 400 nm and 600 nm, and at least 51% and less than 57% to light with a wavelength at least at a point between 600 nm and 800 nm, at a thickness of 0.6 mm. At least a part of the sintered body has a strength of at least 925 Mpa.

Multi-layer zirconia dental blank that has a gradual change in strength, translucency and chroma from one direction to the other after sintering

A dental zirconia system to produce translucent zirconia sintered bodies comprises at least two separate zirconia green bodies. At least one zirconia green body comprises zirconium oxide and a lower content of at least one other oxide summing to between 6.5 wt % to 20 wt % based on a total weight percent of the zirconia green body. At least another zirconia green body comprises zirconium oxide and a higher content of at least one other oxide summing to between 7.5 wt % to 20 wt % based on a total weight percent of the zirconia green body. The at least two zirconia green bodies each have at least some particles with a diameter of 100 nanometers to 1000 nanometers. The at least two zirconia green bodies have different amounts of the at least one other oxide with respect to one another.

Dental zirconia system

A method of making a translucent colored zirconia dental restoration comprises obtaining a zirconia green body, forming a dental restoration precursor from the zirconia green body, applying a color liquid to the precursor, and sintering the restoration precursor with regular sintering in air without post HIP processing. The zirconia green body comprises between 7 wt % to 20 wt % of stabilizer based on a total weight percent, and an L* value between 10 and 20 for a sample thickness of 1 to 1.3 mm. The zirconia green body is subsequently finally sinterable with regular sintering in air without post HIP processing to produce a translucent zirconia sintered body having a total light transmittance of at least 36% and less than 50% to light with a wavelength of 400 nm, and less than 55% to light with a wavelength of 600 nm, at a thickness of 0.6 mm.

Method of making a translucent colored zirconia dental restoration

A method of making a translucent colored zirconia dental restoration comprises obtaining a zirconia green body, forming a dental restoration precursor from the zirconia green body, applying a color liquid to the precursor, and sintering the restoration precursor with regular sintering in air without post HIP processing. The zirconia green body comprises between 7 wt % to 20 wt % of stabilizer based on a total weight percent of the zirconia green body, and at least some particles with a diameter of 100 nanometers to 1000 nanometers. The zirconia green body is subsequently finally sinterable with regular sintering in air without post HIP processing to produce a translucent zirconia sintered body having a total light transmittance of at least 36% and less than 50% to light with a wavelength of 400 nm, and less than 55% to light with a wavelength of 600 nm, at a thickness of 0.6 mm.

A zirconia ceramic body for use with dental prosthetics has an L* value between 10 and 20 for a sample thickness 011 to 1.3 mm in accordance with CIE L*a*b* colorimetric system. The zirconia ceramic body can have between 6-20 wt % or 7.20 wt % of yttria based on total weight percent of the zirconia ceramic body. The zirconia ceramic body is subsequently finally sinterable to produce a translucent zirconia sintered body. In one aspect, the sintered body has a total light transmittance of at least 36% and less than 50% to light with a wavelength of 400 nm, and less than 55% to light with a wavelength of 600 nm, at a thickness of 0.6 mm, measured using a LAMBDA 35 UV/VIS Spectrophotometer manufactured by Perkin Elmer.

High translucent dental zirconia blank and sintered body

A dental block for producing a dental prosthesis comprises a green body including zirconia and having a chemical composition comprising between 6.0 wt % to 20 wt % of yttria (YO). The green body is subsequently sinterable, with regular sintering in air and with no post HIP processing, to product a translucent sintered body with a total light transmittance of at least 36% to light with a wavelength of 400 nm at a thickness of 0.6 mm.

A dental block for producing a dental prosthesis comprises a green body including zirconia and having a chemical composition including containing between 6.0 wt % or 7.5 wt % to 20 wt % of yttria (YO). The green body has multiple different layers having a different chemical composition between adjacent layers. The green body has a pre-sintered translucency that is substantially the same across the multiple different layers, and subsequently has a post-sintered translucency and a post-sintered color intensity/chroma with an inverse relationship with the post-sintered translucency increasing in one direction across the multiple different layers and the post-sintered color intensity/chromes decreasing in the same direction across the multiple different layers. The green body can have a color component and a diameter of at least 90 mm and thickness of 10-25 mm.

High translucent colored dental zirconia blank

A dental block for producing a dental prosthesis comprises a green body including zirconia and having a chemical composition including increasing amounts of yttria through a thickness of the green body. The green body has a substantially consistent optical characteristic of chroma and translucency across the thickness, and is subsequently millable and sinterable to form the dental prosthesis with an optical characteristic of decreasing chroma, increasing translucency, and decreasing strength, in one direction through a thickness of the dental prosthesis.

A method of coloring a pre-sintered dental restoration comprises securing a pre-sintered dental restoration having multiple different layers having a different chemical composition of color pigments between adjacent layers; dipping the pre-sintered dental restoration into a coloring liquid, and sintering the pre-sintered dental restoration to acquire a fully sintered ceramic restoration having a translucency and color intensity/chroma with an inverse relationship with the translucency increasing in one direction of the restoration and the color intensity/chroma decreasing in the same direction of the restoration.

Method of coloring multi-layered pre-sintered dental restoration

A method of coloring pre-sintered dental restoration, comprises: securing a pre-sintered dental restoration; applying a preceding liquid on the dental restoration; dipping the dental restoration, with the preceding liquid thereon, into a subsequent liquid for coloring; and sintering the dental restoration to acquire a fully sintered dental restoration. The subsequent liquid is different from the preceding liquid. The preceding liquid at least partly blocks or interferes with an infiltration of the subsequent liquid into an area where the preceding liquid was applied. The fully sintered dental restoration has less color/chroma in the area where the preceding liquid was applied.

Method of coloring a pre-sintered dental restoration

A dental block for producing a dental prosthesis comprises a green body including zirconia and having a chemical composition including increasing amounts of yttria through a thickness of the green body. The green body is substantially white with a substantially consistent optical characteristic of chroma across the thickness, and is subsequently millable and sinterable to form the dental prosthesis with an optical characteristic of decreasing chroma through a thickness of the dental prosthesis.

Multi-layer zirconia dental blank that has a gradual change in chroma and translucency through a thickness after sintering

A dental cutting system and method for cutting a patient's tooth includes a hand piece to be held and carrying a cutting burr to cut the patient's tooth. A plurality of guide pins is attached to and extends from the hand piece of the cutting tool remote from the cutting bur. One or more cutting guides each have a cavity coinciding with at least a portion of teeth inside a patient's mouth that are adjacent to or remote from the patient's tooth to be cut. The guide pins of the handpiece slide in slots in the cutting guide to guide the cutting burr to cut the patient's tooth.

Dental cutting system and method with remote cutting guide

A method of making a dental crown or bridge restoration includes forming a precursor crown outside of a patient's mouth with a first restorative material, with a buccal contour on the buccal wall substantially the same as a buccal contour on a final crown restoration, and an open space on or around at least one of the mesial side wall or the distal side wall; and filling and securing a second material, different from the first restorative material, inside the open space or pocket of the precursor crown while outside the patient's mouth, and with the precursor crown having a strength substantially equivalent to the final crown restoration, and with the buccal contour being substantially the same as the buccal contour on the final crown, prior to filling and securing the second material.

Method of making a dental prosthesis

A dental block for producing a dental prosthesis comprises a green body including zirconia and having a chemical composition including increasing amounts of yttria through a thickness of the green body. The green body is substantially opaque with a substantially consistent optical characteristic of non-translucency with respect to visible light across the thickness, and is subsequently millable and sinterable to form the dental prosthesis with an optical characteristic of increasing translucency through a thickness of the dental prosthesis.

Non-pre-colored multi-layer zirconia dental blank that has a gradual change in translucency through a thickness after sintering

A dental articulating system to duplicate a patient's teeth for producing a dental prosthesis includes a pair of trays pivotally coupled together. A plurality of registration pins is disposable in a plurality of registration pin holes formed in at least one of the trays. A thin membrane is disposed across a registration pin hole to close off the registration pin hole and resist dental casting material from substantially filling the registration pin hole. The thin membrane is breakable by a registration pin inserted into the registration pin hole. A method for forming a dental model includes pressing a registration pin through a thin membrane extending across a registration pin hole on at least one of the trays of a dental articulator so that the registration pin breaks the thin membrane and extends through the thin membrane.

Growing community of inventors

West Valley, UT, United States of America

Daniel Yonil Jung