Center for Innovative Technology

Virginia Tech Intellectual Properties, Inc.

Virginia Polytechnic Institute and State University

Daniel W Mauney

John G Casali

A custom-molded earplug (18) for swimming protection, hearing protection, and the like, is fabricated in situ by depositing a foaming material (14 or 24) within a person's ear (10 or 42) and allowing the foaming material to form foam (16 or 44). Acoustic and electronic equipment such as a Helmholtz resonator or other tuned device capable of modifying sound waves, a communications transmitter, a communications receiver, a communications transceiver, a hearing aid, an ear microphone, a personal earphone, and a hearing test transducer or probe tube can be fabricated in the ear in a similar fashion. Temperature sensing elements may also be incorporated within or positioned by the foaming material to provide an in the ear thermometer.

Earplug and hearing devices formed in-situ

A custom-fitting earplug (18) for hearing protection or other ear applications, or in-ear communications device mounting (40) is fabricated in situ by depositing a foaming material (14 or 24) within the person's ear (10 or 42, respectively) and allowing the foaming material (14 or 24) to expand therein to form foam (16 or 44, respectively). By applying slight pressure from outside the person's ear (10 or 42) through the stem (13) and/or keeper (11) during expansion, the foam (16 or 44, respectively) will be tightly packed in and conform to the ear canal. An optional sheath (15 or 36) positioned over the foaming material (14 or 24, respectively) serves to provide a smooth outer surface for the earplug (18) or communications device (40) produced and can aid in defining and limiting the expansion of the foam (14 or 24, respectively).

Growing community of inventors

Richmond, VA, United States of America

Daniel W Mauney