Vesuvius USA Corporation

Daniel T Schaner

Beda Mohanty

Roger L Maddalena

Robert L Richardson, Jr

Jr Robert L Richardson

A refractory composition for forming a working lining in a metallurgical vessel contains a coarse-grain refractory particle fraction and a fine-grain refractory particle fraction, or at least 0.25% additive calcium oxide, or at least 0.25% titanium dioxide. The coarse-grain refractory particles can include alumina particles, magnesia particles, magnesium aluminate spinel particles, zirconia particles, or doloma particles, or a combination of any of these particles. The fine-grain refractory particles can be comprised of any low-magnesia refractory oxide. The refractory composition can be applied to a metallurgical vessel by spraying, gunning, shotcreting, vibrating, casting, troweling, or positioning preformed refractory shapes, or a combination of any of these techniques. When contacted by molten metal, the molten metal penetrates into the refractory material, wetting the coarse-grain refractory particles, and forming a refractory-metal composite barrier layer that decreases or blocks oxygen transport through the refractory lining.

Refractory compositions and in situ anti-oxidation barrier layers

A refractory lining structure for a metallurgical vessel is characterized by at least one elongated expansion joint formed in and extending through the surface of the working lining in a substantially vertical direction. The elongated expansion joint accommodates thermal expansion of the working lining in a metallurgical vessel such as, for example, a tundish during preheating for a continuous casting operation. The elongated expansion joint decreases crack formation, delamination, and spalling of the working lining from underlying back-up linings and/or safety linings in metallurgical vessels during preheating and use, while still facilitating metal skull removal after the completion of metallurgical operations.

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Medina, OH, United States of America

Daniel T Schaner