Standard Telephones and Cables Public Limited Company

Standard Telephones & Cables Limited

Daniel S Renner

Peter D Greene

A mass transport process for use in the manufacture of semiconductor devices, particularly but not exclusively low threshold semiconductor lasers in the InP/InGaAsP system, involves the arrangement of a cover wafer (18) of the material to be grown adjacent to a semiconductor wafer (15) on which the material is to be grown, their disposition together with a crystalline alkali halide (20) in a crucible (16), and heating the crucible, which is almost but not completely sealed, in a hydrogen stream. For the manufacture of InP/InGaAsP lasers and the growth of InP, the alkali halide may comprise KI, RbI or CsI and a controlled amount of In metal (21) may be optionally contained in the crucible (16) to control the balance between growth of InP for defining the laser active region and erosion of InP from other areas of the wafer. Growth is achieved at temperatures comparable with liquid phase epitaxy processing temperatures.

Mass transport of indium phosphide

A method of selectively etching one semiconductor material layer (4) of a multilayer structure which underlies another layer, a top layer (1), of the same or a similar semiconductor material without significantly affecting the top layer (1). The method involves pre-etching both layers (1,4) to provide a stepped structure with recesses (10) under an intermediate layer (5), providing r.f. deposited silicon dioxide (11) over the etched structure such that it is thinnest in the recesses (10) from which it is subsequently selectively removed and etching the layer (4) to the required extent while the top layer (1) is still covered by r.f. silicon dioxide. The method may be used in the manufacture of mass transport buried heterostructure lasers with the layers 1 and 4 of GaInAsP and layers 3 and 5 of InP, the recesses (10) subsequently being filled with InP by a mass transport process. Top layer (1) and intermediate layer (5) may be p-type and layer 3 n-type, top layer ( 1) providing an electrical contacting layer for the laser.

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Sawbridgeworth, United Kingdom

Daniel S Renner