Caterpillar Inc.

Other

Daniel Richard Ibrahim

Stephen Robert Lewis

Avinash Reddy Manubolu

Scott F Shafer

Alan Ray Stockner

Shriprasad Gaurishankar Lakhapati

Christopher D Hanson

Amy Marie Hess

Dana Ray Coldren

Bryan Moore

Jeremy T Claus

Ronald Dean Shinogle

Sana Mahmood

Jayaraman Krishnapura Venkataraghavan

Steven Y Tian

Joshua D Carlson

Adam L Stecklein

Jeffrey R Ries

Ye Tian

Keith Edward Lawrence

Gregory W Hefler

Glenn Brian Cox

Michael C Long

Benjamin R Tower

Zhenyu Li

Nadeem N Bunni

Jianhua Zhang

Ralph A Smith, Iii

Kenneth Carroll Adams

Douglas S Brocco

Mingchun Dong

Joseph Shane Burkitt

Patrick W Savage, Jr

Scott A Chockley

Chris Lee Stewart

Matthew Bredesen

Fergal Michael O'Shea

Derik Warne

Ryan Hinrichsen

Junru Azam

Christopher L Armstrong

John R Jones

Manolis Gavaises

David L Fuelberth

Jay Tomaseki

Adam Duresky

Saboor Sheikh

Rajesh Paranjape

Andreas Theodorakakos

Berfan K Kochgiri

A fuel injector for a common rail fuel system includes an energizer section, an injector section, and control section axially disposed along an injector axis. To control and injection event, the control section includes a control orifice manifold that has a plurality of control orifices and control passages to distribute high pressure fuel with the injector assembly. To prevent plugging of the control orifices and passages, an internal filter element with a plurality of filtration orifices is located in proximity to the control orifice manifold.

Fuel injector with internal filter element

A fuel flow limiter assembly includes a limiter body forming a central bore, and including a shutoff piston within the central bore having a closing hydraulic surface exposed to a fluid pressure of the fuel inlet, and being movable from an open position, to a closed position based on a fuel pressure drop from a fuel inlet to a fuel outlet in the limiter assembly. A fuel filter is resident in the limiter assembly and supported in a connector coupled to the limiter body. The fuel filter is elongate and projects from the connector into a fuel flow path from the fuel inlet to the fuel outlet.

Fuel flow limiter assembly having integral fuel filter and fuel system using same

A liquid pump applicable in a fuel system such as a common rail fuel system includes a valve assembly having a valve stack with axially aligned components, dead volume, and vapor-distributing flow channels, for cavitation mitigation. An inlet valve meters a flow of liquid into the pump for pressurization by a plurality of reciprocating plungers operated by way of a rotating camshaft.

Liquid pump with cavitation mitigation

A nozzle for a fuel injector is disclosed. The nozzle may have an internal axial nozzle bore. The nozzle may also have at least one orifice passing from the nozzle bore radially outward through a wall of the nozzle at a tip end. Further, the nozzle may have a sac volume formed in the tip end and defined by a bore radius and a tip radius. The bore radius may be generally perpendicular to the central bore. The tip radius may be generally parallel to the central bore. The tip radius may be less than the bore radius.

Fuel injector having turbulence-reducing sac

A system and method for filtering fuel using a fuel filtration system are disclosed. The fuel filtration system may include a fuel filter, a siphon mechanism and a filter shaft. A first end of the filter shaft may be connected to the fuel filter and a second end of the filter shaft may be connected to the siphon mechanism, each of the fuel filter, the siphon mechanism and the filter shaft may be positioned within a fuel tank. Fuel within the fuel tank may be filtered using the fuel filtration system by a siphon action.

System and method for filtering fuel within fuel tank

A fuel injector includes an injector body forming an actuator portion. An actuator bore is formed in the actuator portion and is at least partially defined by an inner surface and by an end surface. An actuator disposed in the actuator bore and has an outer surface such that a flow channel can be defined between the inner surface of the actuator bore and the outer surface of the actuator. A cooling flow passage is formed in the injector body, in fluid communication with the actuator bore, and is adapted to supply cooling fluid to the actuator bore. A drain passage is formed in the injector body, in fluid communication with the actuator bore. An internal cooling fluid flow path extends from the cooling flow passage, through the flow channel, and from the flow channel through the drain passage.

System and method for internal cooling of a fuel injector

A fuel injector for an engine is disclosed. The fuel injector may have a fuel nozzle with at least one injection orifice, and a needle element movable within the fuel nozzle between a first position at which the needle element inhibits fuel flow and a second position at which fuel flow is substantially uninhibited. The fuel injector may also have a control chamber located at a base end of the needle element, a body, and a control valve disposed within the body and movable to selectively drain the control chamber, thereby causing the needle element to move between the first and second positions. The fuel injector may further have an armature disposed within an armature cavity of the body and selectively energized to move the control valve, and a pressure reducer disposed within the body and configured to reduce a pressure of the armature cavity.

Fuel injector having reduced armature cavity pressure

A common rail fuel injector includes a fuel inlet, a set of nozzle outlets, a drain outlet, a nozzle chamber and a needle control chamber. A needle control valve includes a ceramic control valve member movable between a closed position in contact with a flat valve seat to block the needle control chamber from the drain outlet, and an open position at which the needle control chamber is fluidly connected to the drain outlet. A solenoid actuator is mounted in the injector body and includes an armature movable between an overtravel position and an energized position, but the armature has a stable un-energized position between the overtravel position and the energized position. A needle valve member is positioned in the injector body and includes an opening hydraulic surface exposed to fluid pressure in the nozzle chamber, and a closing hydraulic surface exposed to fluid pressure in the needle control chamber. Armature overtravel is facilitated by a telescoping armature pin that includes a stem affixed to the armature and telescopically received in a pusher in contact with the ceramic control valve member.

Fuel injector with telescoping armature overtravel feature

A solenoid operated valve assembly is provided. The valve assembly may include a solenoid having a solenoid coil and an armature movable under influence of the solenoid coil. The valve assembly may also include a valve member operably connected to the armature and configured to selectively contact a valve seat. The valve assembly may further include an outer body containing the solenoid, the armature, the valve member, and the valve seat. In addition, the valve assembly may include a grounding device including an electrically conductive element disposed between the valve member and the outer body.

Avoidance of spark damage on valve members

A common rail fuel injector includes a needle valve member that moves to open and close nozzle outlets for a fuel injection event responsive to pressure in a needle control chamber. Between injection events, the needle control chamber is fluidly connected to the fuel inlet by a first pathway that includes a Z orifice, and fluidly connected to the fuel inlet by a second pathway that includes an F orifice, an intermediate chamber and an A orifice. During an injection event, the needle control chamber is fluidly connected to a drain outlet by a third pathway that includes the A orifice, the intermediate chamber and an E orifice. Different performance characteristics are achieved by adjusting the sizes of the respective of F, A, Z and E orifices.

Fuel injector with needle control system that includes F, A, Z and E orifices

A solenoid actuator includes a stator assembly with a stator core of formed powder metal received in a stator housing. A ferromagnetic protective sleeve is in contact with and covers a majority of an inner end face and a cylindrical wall of the stator core, while a flux ring is in contact with and covers an outer end face of the stator core. An armature assembly includes an armature attached to a stem that is movable in an air gap relative to the ferromagnetic protective sleeve. A spring is operably positioned in the ferromagnetic protective sleeve but electrically isolated from the stator housing. The stator core is encapsulated to protect against erosion and fragmentation. A magnetic flux line around a solenoid coil passes through the stator core, the ferromagnetic protective sleeve, the armature, the flux ring and back to the stator core.

Protected powder metal stator core and solenoid actuator using same

A fluid pump is disclosed. The fluid pump may comprise a housing, a tapered bearing, a drive shaft, a first fluid chamber, and a second fluid chamber. The housing defines a bore. The tapered bearing is received within the bore of the housing. The drive shaft is received within the tapered bearing. The first fluid chamber is defined between the housing and the drive shaft on a first side of the tapered bearing. The second fluid chamber is defined between the housing and the drive shaft on a second side of the tapered bearing. The second fluid chamber is separated from the first fluid chamber by the tapered bearing. The housing includes a fluid passage fluidly coupling the first fluid chamber and the second fluid chamber.

Bearing arrangement for a pump

A system for providing fuel to an engine fuel delivery system and to an exhaust aftertreatment system associated with an engine. The system includes a fuel source, a pump being operable in a first state to pump fuel from the fuel source to the engine fuel delivery system, and the pump being operable in a second state to pump fuel from the fuel source to the exhaust aftertreatment system, wherein the first state corresponds to a first rotational direction of the pump and the second state corresponds to a second rotational direction of the pump.

Fuel delivery system for selectively providing fuel to various engine components

A fuel injector and a method of assembly includes a determination of various flow areas through clearances or openings formed in various components of the injector. With the various flow areas determined, the various components can be classified according to their flow areas such that sets of components can be selected having desirable flow area characteristics for assembly of the fuel injector.

Fuel injector and method of assembly therefor

Growing community of inventors

Metamora, IL, United States of America

Daniel Richard Ibrahim