General Electric Company

Hamilton Sundstrand Corporation

Other

General Electric Corporation Gmbh

Daniel M Saban

John H Boyd, Jr

Debabrata Pal

Laurence D Vanek

Robert David Sirois

James J Holich

Gerald Burt Kliman

Patrick Lee Jansen

Michael A Cook

Harold Clifton Kingrey

Peter J Klug

Vijay P Chahar

Paul A Siemers

Albert L Markunas

Joel A Hetrick

Charles Michael Stephens

Michael C Harke

Robert Scott Downing

Fang Deng

Murtuza Lokhandwalla

John F Defenbaugh

Allen W Scott

Charles J Romenesko

Seong Taek Lee

John L Oldenkamp

Joshua J Krecklow

Liping Wang

Merle L Kemp

Steven C Paul

Philip Totaro

Janne Kinnunen

Jeffrey Hoobler

Timothy R Cejka

Krishnakumar Badhrinath

Ravindra V Tappeta

Charles M Stevens

A rotor or stator hub for an electric machine includes a plurality of magnets arranged in a predetermined same pattern on a plurality of uniformly sized carrier plates. A plurality of permanent magnets are uniformly mounted on each of the carrier plates proximate a first edge of the carrier plate and spaced away from a second edge of the carrier plate. The carrier plates may be mounted on a rotor or stator hub in a predetermined configuration to create a plurality of axial array groups.

Low axial force permanent magnet machine and magnet assembly for permanent magnet machine

A motor driven assembly includes a motor having a motor inlet and a motor outlet, a shaft, and a rotor spaced radially outwards from the shaft. A cooling flow passage is located between the shaft and the rotor. The cooling flow passage fluidly connects the motor inlet and the motor outlet. A compressor is in fluid communication with the motor outlet. The compressor includes a compressor outlet that is in fluid communication with the motor inlet.

Internal thermal management for motor driven machinery

A motor driven assembly includes a motor having a motor shaft mounted for rotation about a rotational axis and a rotor radially located about the shaft. The motor drives a compressor that receives air from the motor, compresses the air, and circulates the compressed air to a space. The motor includes a first cooling flow passage and a second cooling flow passage that each receive air to provide internal cooling of the motor. A portion of the air compressed in the compressor is diverted from the compressor to a heat exchanger. The heat exchanger cools the compressed air from before the air circulates into the first cooling flow passage to cool the motor. The second cooling flow passage receives air from the environment surrounding the motor driven assembly to further cool the motor.

A wound field synchronous machine includes direct oil cooling along a conductive sleeve with elongated semi-arcuate shaped channels which alternate with damper bar channels containing tie-rod supports structures. With a reduction in sleeve thickness permitted by the direct cooling, the overall weight of the machine is reduced.

Rotor cooling system for synchronous machines with conductive sleeve

A high-power, liquid-cooled, multi-layer winding inductive device that has a region of interspersed winding layers and directed coolant flow over the interspersed windings to improve heat transfer and device life.

Liquid-cooled inductive devices with interspersed winding layers and directed coolant flow

A system for enhancing the performance of a carrier insertion sensorless (CIS) position sensing system for a wound field synchronous machine that utilises the positively rotating components (+2&#x3c9;t) of the carrier second harmonic currents that contain rotor position information before field excitation to serve as a north-south pole indicator that determines if the CIS system has locked onto the north or south pole of the rotor.

North-south pole determination for carrier injection sensorless position sensing systems

A method is provided to facilitate optimizing a winding and lamination configuration an electric machine. The method employs a computer including a microprocessor for executing computer functions, a database for storing optimization data, and a two-level optimization algorithm that has a first optimization module and a second optimization module. The method includes generating a plurality of data sets utilizing the first determining an optimum response surface based the data sets, utilizing the second module, determining an optimum data set based on the optimum response surface, utilizing the first module, and outputting an optimum winding and lamination configuration based on the optimum data set.

Method for optimizing strategy for electric machines

Divided magnet rotors R having a stepped skew rather than a helical skew are described. The stepped skew enables the use of straight magnet sections ( ) that can be inserted into the rotor core notches ( ) thereby eliminating the need to produce a helix from the rotor cage. The stepped skew is effective in decoupling stator slot order harmonics. In addition, the stepped skew rotor R includes, in some embodiments, open slots ( ) so that the rotor is not subject to rotor bridge saturation.

Rotor core utilizing laminations having slots with dual direction skew portions

A method and apparatus are provided for modeling an electric motor. The method includes the steps of interpolating a flux density for each angular position within an air gap of the electric motor from a predetermined air gap and tooth magnetization magnetomotive force versus air gap flux density curve, decomposing the interpolated flux density into a set of harmonic components using a fast Fourier transform and determining a flux density error function from the decomposed set of harmonic components.

Motor modeling using harmonic ampere-turn saturation method

A method of adjusting speed and torque of a dynamoelectric machine is disclosed. The machine includes a main winding, and a divided winding each configured to generate a plurality of poles. The method includes the steps of energizing the main winding and controlling the amount of electromagnetic flux at each pole.

Methods and apparatus for controlling electromagnetic flux in dynamoelectric machines

An end-leakage flux approximation for turns of coils of a stator winding including at least two poles is developed for an electric motor having a stator with a predetermined number of stator slots within which the turns of the stator winding are distributed according to a predetermined distribution. The approximation is derived by developing a first indication representing a pole-to-pole permeance based on an approximated leakage flux path linking two poles and a second indication representing an individual pole permeance based on an approximated leakage flux path linking one pole and combining the first and second indications to produce an end-turn leakage flux approximation. At least one of the first and second indications is developed in accordance with a discrete representation of the predetermined distribution of the turns of the stator winding. The end-leakage flux approximation may advantageously be developed using a computer-based system.

Method and system for modeling stator winding end-turn leakage reactance of an electric motor

A method for making a core for one of a rotor and a stator for use in an electric motor, the core being formed from a plurality of laminations, includes forming a predetermined number of through-material slots in a first portion of a material stock, forming at least one angled interlocking projection in the material stock, the projection having a circumferential length and being formed so that at least a portion of the projection remains integral with the material stock, cutting the material stock to define a receiving opening corresponding to the interlocking projection, the receiving opening positioned relative to the projection at an angle &phgr; that is a whole number multiple of &bgr;, where &bgr; is an angle defined as a ratio of 360 degrees to the number of slots and cutting the material stock to form a first substantially circular lamination. Second and third laminations are formed in kind. The second lamination is rotated relative to the first lamination and positioned on the first lamination such that the projection from the first lamination engages the receiving opening in the second lamination. The third lamination is positioned on and rotated relative to the second lamination in kind to form the core.

Method for forming motor with rotor and stator core paired interlocks

A dynamoelectric machine constructed for speed and accuracy of manufacturing has a stator core constructed of 90.degree. symmetrical stator laminations and the windings have differing numbers of poles which overlap in slots of the stator core are wound of the core formed by the laminations in unique fashion. The rotor bars of the machine are skewed to optimize performance of the machine when in the form of a single phase induction motor. Magnet wire leads of the windings are connected directly to terminals on a plug and terminal assembly which is formed for positive location on an end frame of the machine without welding or other fastening to the end frame. The end frames of the machine and stator laminations forming the stator core are formed so as to increase the precision of the final position of the stator relative to the rotor assembly of the dynamoelectric machine. The end frames are constructed for grounding without the use of fasteners or wire. The engagement of the end frames with the stator core is employed as the basis for alignment of the machine components.

Method for manufacturing a dynamoelectric machine

A stator core for a motor includes a plurality of laminations in a stacked formation one on another defining a generally circular inner periphery for receipt of a motor rotor. Each lamination defines an axis therethrough that is collinear with an axis of each lamination in the stacked formation. Each lamination is rotated about its axis relative to adjacent laminations a predetermined index angle. The laminations have first and second surfaces and are configured such that the core defines at least one inner lamination having laminations adjacent to both the first and second sides and outer laminations having laminations adjacent to one of the first and second sides. Each lamination has a predetermined number of circumferentially equally spaced slots extending radially inwardly from an inner edge of the lamination. The slots define conductor receiving regions therein. Each inner lamination includes at least one interlocking pair including a projection formed in one of the first and second surfaces at a predetermined radial distance from the axis. The projection extends generally transverse from a plane of the lamination. Each interlocking pair further defines a shadow formed therein that is at the same predetermined radial distance from the axis as is the projection. The shadow is spaced from the projection by an angle, .alpha., wherein each projection of a lamination is configured to reside within a shadow of a respective adjacent lamination when the laminations are in their stacked formation.

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Rockford, IL, United States of America

Daniel M Saban