Gm Global Technolgoy Operations, Inc.

Delphi Technologies, Inc.

Daniel L Varble

Harry Richard Mieney

Michael Raymond Salemi

Min Xu

Kevin J Allen

Youssef Kazour

Kevin Richard Keegan

Roger Michael Brisbane

Robert B Perry

Joseph George Spakowski

Jay Keith Sofianek

Axel H Berndorfer

James Zizelman

Michael Raymond Raney

David Wesley Rogers

James Patrick Henry

Noreen Louise Mastro

Richard Lloyd Cooper

Edwin A Rivera

David R Schumann

John Henry Delaney

Stephan Breuer

A fuel injector for supplying fuel to a fuel consuming devise includes a fuel inlet for receiving the fuel, a nozzle tip for dispensing the fuel from the fuel injector, a conduit for communicating the fuel from the fuel inlet to the nozzle tip, a valve seat, and a valve selectively seatable and unseatable with the valve seat for selectively preventing and permitting fuel flow out of the nozzle tip. The nozzle tip includes a non-circular recess on a downstream side thereof and a metering hole on an upstream side thereof opening into the non-circular recess to allow fuel to exit the nozzle tip, the metering hole having a smaller area than the non-circular recess.

Fuel injector

An electrical connector for use in forming a wire-wrapped welded terminal connection. The connector is formed by stamping and folding from a sheet of metal stock to include an integral sleeve element attached by a strap. During assembly of the connection prior to welding, the terminal is wrapped with wire as in the prior art and then the strap is folded to position the integral sleeve element correctly about the wrappings to form a weldable assembly functionally identical with the prior art sleeved assembly. Because the sleeve element is formed integrally with the connector and attached by a foldable strap, the element is automatically positioned correctly and is held in place by the strap during welding.

Terminal connector with integral welding sleeve

A fuel swirler plate for improving atomization of fuel in a fuel injector. A plurality of identical fuel supply passages is formed in the plate, each passage including an outer fuel reservoir region; a region having converging walls wherein fuel is accelerated and turned partially tangential to the axis of the plate and fuel injector; a metering region wherein flow is regulated; and an exit region wherein the fuel is combined with similar fuel flows from the other passages to form a high velocity swirl annulus between the swirler plate and a pintle ball of the fuel injector. An advantage of the novel swirl plate over prior art plates is that, when the injector valve is closed, only a very small volume of fuel resides in the swirl annulus between the pintle ball and the exit region of the plate, and such residual fuel is urged rotationally and becomes the leading edge of a new vortex the next time the valve is opened, thus minimizing SAC spray formation. The present invention is useful in fuel cells, burners, and in both direct injection and port injection fuel injectors of internal combustion engines.

Fuel swirler plate for a fuel injector

A dual-coil outwardly-opening fuel injector including a fuel tube connected at a lower end to a lower injector housing. Within the fuel tube are a lower (opening) solenoid pole piece, a specially-formed armature, and an upper (closing) solenoid pole piece. A seat assembly including an injector nozzle, swirler, and valve seat are adjustably threaded into the lower housing. A pintle assembly, including a solid pintle portion supporting a valve head and a tubular portion welded thereto, is axially disposed within the fuel tube and is welded to the armature which is spaced from the lower pole piece by a distance equal to the opening stroke of the valve. A return spring adjustment mechanism disposed on the upper pole piece engages the upper end of the pintle assembly for varying the closing force of the return spring. Opening and closing solenoid preassemblies are mounted external to the fuel tube for magnetically engaging the pole pieces and armature within in known fashion.

Dual-coil outwardly-opening fuel injector

A direct injection fuel injector and method of operation wherein high fuel pressure exerting an opening force on an injection valve is slightly overbalanced by a return spring tending to close the valve. A first solenoid acts to open the valve against the excess return spring force and a second solenoid acts to close the valve when the first solenoid is de-energized. Rapid valve closing is provided by energizing the second solenoid before de-energizing the first solenoid, the force of the second solenoid when the valve is open being insufficient to overcome the force of the first solenoid holding the valve open. Thus, the second solenoid magnetic force is fully developed and quickly closes the injection valve when the first solenoid is de-energized. Various additional features are disclosed.

Fuel injector and method

Inductive energy from the coil of an electromagnetic actuator is stored in capacitive network at a relatively high voltage when the actuator is deenergized. When the actuator is energized, the capacitive network is coupled to the coil thereby releasing the stored energy at a high voltage to the coil.

Apparatus and method for improving response time of electromagnetic

A fuel system for use on an internal combustion engine has a fuel metering body which defines a fuel plenum therein. The plenum has an inlet for pressurized fuel, a pressure regulator, and a fuel outlet. Disposed within the fuel plenum, in fluid communication with one another, the inlet and the outlet, are a plurality of fuel injectors. The fuel injectors have outlets which extend through the fuel meter body and deliver fuel to the intake ports of the associated engine through flexible fuel lines terminated by pressure pulse activated poppet nozzles providing a significant degree of application flexibility. The fuel meter body mounts within the intake manifold such that fuel and electrical connections extend out of the manifold for simplified source attachment.

Fuel injection

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Henrietta, NY, United States of America

Daniel L Varble