Swnr Development, LLC

Daniel L English

Douglas Stanley Lumb

Dustin English

Timm Smith

William Thomas Woods, Ii

Timothy James Smith

A stitched fabric including a barrier layer; a yarn stitched through and forming stitch holes in the barrier layer, and a foam core formed over the barrier layer. A melted portion of the barrier layer fills at least a portion of the stitch holes. The foam core is prevented from progressing further into the stitched fabric by the barrier layer. As such, the barrier layer is configured to control a depth to which the foam core penetrates into the stitched fabric. The foam core may be formed over at least a portion of the yarn. A second foam core may be formed on a side of the barrier layer opposite the foam core.

Fabric with flow restricting core

Embodiments disclosed herein include a stitched filtering fabric including a barrier layer configured to inhibit air flow through the filtering fabric, a yarn stitched through and forming a plurality of stitch holes in the barrier layer, and a first yarn layer comprising interlocking loops of the yarn. The barrier layer is configured to direct air flow through the yarn within the stitched holes.

Filtering fabric and process for forming same

A stitched fabric including a foam core and a yarn stitched through and forming stitch holes in the foam core, where the yarn extends over at least a majority of a width and a length of the stitched fabric. In some cases, the yarn and the foam core are free from contact by another layer on either side of the foam core. In some cases, a barrier layer is disposed over at least one side of the foam core and a melted portion of the barrier layer fills a portion of the stitch holes. In some cases, the foam core is a closed cell aerogel foam core.

Fabric with foam core

A stitched fabric including a retroreflective core and a yarn stitched through and forming stitch holes in the retroreflective core, where the yarn extends over at least a majority of a width and a length of the stitched fabric but still permits a portion of the retroreflective core to be visible. In some cases, the yarn and the retroreflective core are free from contact by another layer on either side of the retroreflective core. In some cases, a barrier layer is disposed over at least one side of the retroreflective core and a melted portion of the barrier layer fills a portion of the stitch holes.

Fabric with retroreflective core

Textile with camouflage pattern

A stitched multi-layer fabric including a face layer, a barrier layer disposed over the face layer, where the barrier layer is configured to inhibit fluid flow, a batting layer disposed over the barrier layer, a first yarn disposed over the batting layer, and a second yarn securing the first yarn to the batting layer, securing the face layer, the barrier layer, and the batting layer together, and forming stitch holes in the barrier layer. A melted portion of the barrier layer fills a portion of the stitch holes in the barrier layer.

Stitched multi-layer fabric

A stitched multi-layer fabric including an interior layer, a batting layer disposed over the interior layer, the batting layer configured to provide insulation, a barrier layer disposed over the batting layer, the barrier layer configured to inhibit fluid flow, a yarn stitched through and securing together the interior layer, the batting layer, and the barrier layer, the yarn forming stitch holes in the barrier layer, and a face layer disposed over the barrier layer, a melted portion of the barrier layer bonding the face layer and the barrier layer together and filling a portion of the stitch holes in the barrier layer.

A stitched fabric including an interior layer, a barrier layer disposed over the interior layer, the barrier layer configured to inhibit fluid flow, a batting layer disposed over the barrier layer, the batting layer configured to provide insulation, a yarn stitched through and securing together the interior layer, the barrier layer, and the batting layer, the yarn forming stitch holes in the barrier layer, and a face layer disposed over the barrier layer, a melted portion of the barrier layer bonding the face layer and the barrier layer together and filling a portion of the stitch holes in the barrier layer.

Methods of forming a stitched multi-layer fabric are provided. An embodiment method includes stitching an interior layer to a barrier layer, the interior layer comprising a first non-waterproof fabric and the barrier layer configured to inhibit fluid flow, disposing a face layer over the barrier layer without contacting the interior layer, the face layer comprising a second non-waterproof fabric, and melting a portion of the barrier layer to bond the face layer to the barrier layer and to fill stitch holes formed in the barrier layer during the stitching.

Method of forming a stitched multi-layer fabric

A stitched fabric including a barrier layer configured to inhibit fluid flow and a yarn stitched through and forming stitch holes in the barrier layer. The yarn and the barrier layer are free from contact by another layer on either side of the barrier layer. As such, the stitched fabric may be employed as a wearable fabric for a garment without the need for, for example, a separate face layer and a separate interior layer.

A stitched multi-layer fabric is provided. The fabric includes an interior layer, a barrier layer, a yarn, and a face layer. The barrier layer is disposed over the interior layer and is configured to inhibit fluid flow. The yarn is stitched through the interior layer and the barrier layer. The yarn secures the interior layer to the barrier layer and forms stitch holes in the barrier layer. The face layer is disposed over the barrier layer. A melted portion of the barrier layer bonds the face layer and the barrier layer together and fills a portion of the stitch holes in the barrier layer.

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Pagosa Springs, CO, United States of America

Daniel L English