Premier Specialty Brands LLC

Masterbuilt Manufacturing, Inc.

Daniel John Mercer

Adam Carter

Robert V Terrell

Joseph W Pruitt

Donald Stephen Gazdick, Iii

John D McLemore

Kyle Dean Aasness

Joseph L Turner

Caitlin McNulty

Olin Powell

Ian Lee

William A Hardy

John Darin McLemore

Mark Huddleston

The disclosed embodiments provide a kamado-style grill and smoker having one or more air-intake openings and one or more exhaust openings. Like conventional kamado-style grills and smokers, a user may manually adjust the air-intake opening(s) and/or exhaust opening(s) to manually control the air flow, and thus the temperature, within the cooking chamber. However, unlike the prior art, the kamado-style grill and smoker includes an integrated fan unit that provides a completely different and alternative air-intake pathway for drawing air into the cooking chamber and controlling the cooking or smoking temperature using a fan. By providing this alternative mechanism for controlling the temperature in the cooking chamber, the kamado-style grill and smoker disclosed herein can be operated using either manual or automated temperature control, making it accessible to both novice and experienced users alike.

Integrated kamado-style grill and smoker

Embodiments of the presently disclosed invention comprise systems and methods for joining and securing components formed of different materials in a kamado-style grill. For instance, in an exemplary embodiment of the disclosure, ceramic and metallic portions of a base of a kamado-style grill are joined using a tension element that is positioned between the ceramic and metal portions. In some embodiments, the tension element may be expanded or retracted to create a friction fit between the ceramic and metal portions. The tension element may be positioned below an upper lip or a substantially horizontal ledge that prevents a user from physically separating the ceramic and metal portions of the base of the kamado-style grill.

Systems and methods for joining metal and ceramic components of a kamado-style grill

The disclosed embodiments provide a temperature controlled charcoal grill and smoker that enables users to better control the cooking and smoking temperature relative to previous solutions. In some embodiments, for example, a user may place a divider in the interior of a fuel basket to coarsely adjust the amount and type of solid fuel used to heat a food-cooking enclosure of the temperature controlled charcoal grill and smoker. In addition, the user can also position a heat deflector tent above one or more heat transfer openings in a grease tray to further adjust the cooking and smoking temperature. Further still, the user can provide even finer control (including closed-loop control) over the cooking and smoking temperature using a controller that controls the speed of a fan that directs combustion air into the fuel basket.

Temperature controlled charcoal grill and smoker

Combined portable charcoal grill and smoker

Firebox basket for a grill or smoker

A kamado-style grill and smoker having one or more air-intake openings and one or more exhaust openings is provided. A user may manually adjust the air-intake opening(s) and/or exhaust opening(s) to manually control the air flow, and thus the temperature, within the cooking chamber. In addition, the kamado-style grill and smoker includes an integrated fan unit that provides a completely different and alternative air-intake pathway for drawing air into the cooking chamber and controlling the cooking or smoking temperature using a fan. By providing this alternative mechanism for controlling the temperature in the cooking chamber, the kamado-style grill and smoker can be operated using either manual or automated temperature control, making it accessible to both novice and experienced users alike.

A gravity fed smoker includes a smoking enclosure and an external stack. The stack is double walled with an inner wall, and an outer wall. A vented cooling space exists between the inner wall and the outer wall. An inner chamber of the external stack includes a fire box with a fire grate and a feed hopper positioned above the fire box. A smoke tunnel with a series of openings for releasing smoke into the smoking enclosure extends along the bottom of the food smoking enclosure and is connected to the external fire box at one end. Fuel, including charcoal, lump coal, or wood pellets, is loaded into the feed hopper. As the fuel burns on the fire grate and turns to ashes, the fuel is fed from the hopper onto the fire grate by gravity. A fan and dampers controls air flow through the fire grate and into the smoke tunnel.

Gravity fed smoker

A gas-fired smoker constitutes a cabinet for holding food products to be cooked. A gas burner in the cabinet is connected to a source of flammable gas by means of a valve. The gas burner heats the cabinet and thereby cooks the food products. In one embodiment a pilot light ignites the flammable gas at the gas burner. A control circuit powered by a DC source controls the operation of the gas-fired smoker including igniting and extinguishing the gas burner in order to maintain a cooking temperature in the cabinet. A battery powers the control system. In another embodiment a rechargeable battery is recharged by a Seebeck thermal electric generator that is exposed to the heat from the gas burner.

Gas-fired smoker with digital temperature control

A stand-alone gas-fired smoker constitutes a cabinet for holding food products to be cooked. A gas burner in the bottom of the cabinet is connected to a source of flammable gas by means of a variable gas valve. The gas burner heats the cabinet and thereby cooks the food products. An oil filled temperature sensing bulb is connected by means of a capillary tube to the variable gas valve in order to modulate the gas delivered through the variable gas valve to the gas burner and thereby modulate the temperature within the cabinet. A safety/ignition valve is connected between of the gas source and the variable gas valve. The safety/ignition valve is connected to a flame sensor, and the safety/ignition valve closes if the flame sensor senses that the gas burner has been extinguished.

Growing community of inventors

Hamilton, GA, United States of America

Daniel John Mercer