Pitney Bowes Inc.

Other

Daniel J Williams

Russell W Holbrook

John W Sussmeier

Edward M Ifkovits

Robert Marcinik

Boris Rozenfeld

John R Masotta

William J Wright

Anthony E Yap

Arthur H DePoi

Gregory P Skinger

Carlos L DeFigueiredo

Robert E Manna

Michael R Ifkovits

Xavier Padros

Douglas G Long

John F Pezzuti

Luciano P Dos Santos

Adrian S Ruck

Xavier A Padros

Russel W Holbrook

Robert F Marcinik

An apparatus for adapting a single-track vehicle for use on a chairlift is provided. A first adapter portion may be configured to be removably coupled to at least a portion of a single-track vehicle. A second adapter portion may be pivotably coupled to the first adapter portion. A space formed between the first adapter portion and the second adapter portion may be configured to receive at least a portion of a chairlift seat of a chairlift.

Apparatus for adapting a single-track vehicle to a chairlift

A right angle turn module having a first transport that transports side-by-side sheets in a first direction. Downstream of the first sheet transport a barrier is positioned to stop the sheets. A sensor device detects an arrival of the side-by-side sheets at the stop arrangement. Then, an actuated second sheet transport, triggered by the sensor device, is activated to transport the sheets serially in a second direction substantially perpendicular to the first direction. In a preferred embodiment, a horizontal guide plate is positioned at a downstream end of the first sheet transport. With the guide plate thus positioned, a sheet traveling in the first direction and a sheet traveling in the second direction can temporarily be overlapped and a collision can be avoided. In a further preferred embodiment, the first transport further comprises overhead belts to urge the side-by-side pair of sheets in the first direction. The overhead belts may be tensioned so as to slip over a top surface of the side-by-side pair of sheets while urging the pair of sheets towards the stop arrangement.

High throughput right angle turn module

A system is provided for aligning multi-sheet collations including a conveyance system having a transport deck for supporting and conveying the multi-sheet collation along a feed path. The system includes a first pair of registration members disposed orthogonal to the feed path and defining a processing station along the feed path. The registration members further define registration surfaces which are repositionable from an active position above the transport deck to an idle position below the transport deck. A first displacement mechanism raises and lowers the registration members into and out of the active and idle positions, and oscillates at least one of the registration surfaces forward and aft in a direction parallel to the feed path when the registration member is in its active position. A processor controls the motion of the conveyance system relative to the registration members of the alignment station, and controls the first displacement mechanism to: (i) raise the registration surfaces into the active position, (ii) oscillate the registration surfaces to align the opposing edges of the multi-sheet collation, and (iii) lower the registration surfaces into the idle position to facilitate conveyance of the aligned multi-sheet collation along the feed path.

Transport and alignment system for producing variable thickness collations

A registration plate assembly for a compliant conveyance system and is adapted for use in combination with an array of print heads each having a print head nozzle. The registration plate assembly includes a mounting plate, a registration plate affixed to the mounting plate and at least one runner fastened to the mounting plate and disposed within an opening defined by the registration plate. The mounting plate has at least one aperture therein for accepting a print head nozzle associated with each of the print head and the registration plate includes and an opening for permitting the deposition of ink from each of the print head nozzles. The runner is aligned with the feed path of the conveyance system and has a blade portion disposed at a location between adjacent print head nozzles which is operative to maintain a stand-off distance from the face surface of each mailpiece to one of the print head nozzles.

Registration plate assembly for mailpiece conveyance system

A print module for printing mailpieces comprises a print head assembly operative to deposit ink on each mailpiece and a registration plate for registering a first surface of each of the mailpieces during print operations. The print module includes a conveyor belt opposing the registration plate and engaging a second surface of each of the mailpieces for conveyance along a feed path. Disposed beneath and supporting an underside surface of the conveyor belt, is a continuous compliant deck operative to urge the conveyor belt and mailpieces toward the registration plate during printing. The compliant deck is also operative to print consecutive mailpieces of variable thickness dimension. The print module also includes a pivotable support rack for mounting the print head assembly to a housing. A pair of gas springs produces a moment about a pivot axis to bias the support rack to an open position and a pair of locking mechanisms produces a biasing moment opposing the moment produced by the gas springs to retain the support rack in a closed position.

Print module having pivotable support/instrumentation rack for print head assembly

A compliant conveyance system for processing mailpieces along a feed path, e.g., printing on a first surface of a mailpiece, while being registered against a contact surface of a registration plate. The conveyance system comprises at least one conveyor belt opposing the contact surface of the registration plate, a continuous, uninterrupted, compliant deck disposed beneath and supporting an underside surface of the conveyor belt, and a spring biasing device operative to bias the compliant deck and the conveyor belt toward the contact surface of the registration plate. The conveyor belt includes a drive surface for engaging a second surface of each of the mailpieces for conveyance along the feed path. As each of the mailpieces pass the registration plate, the compliant deck and spring biasing device urge the second surface of each mailpiece into engagement with the contact surface during processing.

Mailpiece conveyance system

A system for binding variable thickness multi-sheet collations includes first and second processing stations including a stitcher and stapler, respectively and a means for determining the thickness of a multi-sheet collation. A processor is responsive to a thickness value signal and selects one of the first and second processing stations to bind the multi-sheet collation. A conveyance system then transports the multi-sheet collation to the selected one of the first and second processing stations. A method includes the steps of: stacking sheet material to produce a multi-sheet collation, determining the thickness of the multi-sheet collation, and selecting an apparatus to bind the multi-sheet collation from one of at least two binding apparatus based upon the thickness of the multi-sheet collation. The multi-sheet collation is then conveyed along a feed path to a selected one of the binding apparatus. The method further includes the steps of disposing the multi-sheet collation between a pair of opposed registration members and aligning opposed edges of the multi-sheet collation by oscillating at least one of the registration members into and out of engagement with at least one of the opposed edges based upon the thickness of the multi-sheet collation.

Stitcher/stapler for binding multi-sheet collations and method of operating the same

A system for processing nested/unnested content material in a mailpiece inserter includes a first accumulator, a second accumulator and a folding module disposed therebetween. The first accumulator is operative to feed individual sheets of content material, in one operating mode, and accumulate multiple sheets of content material in another operating mode. The second accumulator is operative to accumulate unnested, folded sheets of content material in one operating mode, and feed sheets of nested, folded sheets of content material in another operating mode. The folder interposes the first and second accumulators and is operative to (i) receive the individual sheets of content material from the first accumulator, fold the individual sheets, and feed the unnested, folded sheets to the second accumulator, in one of the operating modes, and (ii) receive the multiple sheets of content material from the first accumulator, fold the multiple sheets, and feed the nested folded sheets to the second accumulator, in the other of the operating modes. A system processor is operatively coupled to, and controls the operation of, the first accumulator, second accumulator and the folder in each of the operating modes.

System and method for processing nested/unnested mailpiece content material

A paper cutting system includes a cutting assembly, a transport moving a web through the cutting assembly, a vacuum plenum utilizing a vacuum source to control the web moving through the cutting assembly, an air source providing purge air to the cutting assembly for removal of debris, and a heat exchanger normalizing a temperature of the purge air with respect to a temperature of ambient air prior to the purge air reaching the cutting assembly. The heat exchanger may be operated using the vacuum source.

Air temperature normalization in paper cutting system

An item handling system includes a vacuum source, a transport element defining a plurality of vacuum openings in fluid communication with the vacuum source to create a securing force on an item proximate to the transport element for holding the item in contact with the transport element, and a drive element for driving the transport element to transport the item. The transport element further defines a plurality of sensor openings arranged in two substantially parallel arrays along a longitudinal direction of the transport element. The system further includes a sensor associated with each array of sensor openings for sensing energy passing through the sensor openings to thereby sense the item on the transport element. Each sensor is disposed at a common longitudinal position relative to the transport element. Sensing the item corresponds to a condition where the sensor associated with each array is blocked.

Item handling system with tracking

A stitcher for binding variable thickness collations including a means for determining the thickness of a multi-sheet collation, a stitch head operative to drive a stitch through the multi-sheet collation, an anvil operative to clinch the stitch to bind the sheets of the collation and a plurality of actuators operative to displace forming elements of the stitch head to form the stitch, position the stitch head and anvil against opposite surfaces of the multi-sheet collation, drive the stitch through the collation and clinch the ends of the stitch. A processor, responsive to the thickness value signal, controls the actuators to form the stitch and bind the collation.

Reconfigurable stitcher for binding consecutive variable thickness collations

A calibration procedure is carried out for determining the displacement distance from a reference point to the center of the blade in a web cutter in a mail inserter. A photosensor is placed near the paper plane of the web cutter to sense a web edge at the reference point downstream or upstream from the blade. At the start of the calibration procedure, the blade is caused to cut the web for providing a web edge. The web edge is moved in a backward and forward motion over the photosensor a few times for determining the theoretical center position of the photosensor relative to the position where the web is cut by the blade. By taking into account the chip-out width, the displacement distance from the center of the photosensor to the center of the chip out blade can be determined.

Method for calibrating a web-cutter having a chip-out cutter module

A vacuum conveyance/manifold system is provided for processing mailpieces. The vacuum conveyance/manifold system includes at least one conveyor belt and a compliant deck disposed beneath and supporting an underside surface of the conveyor belt. The conveyor belt has rows of aligned apertures disposed therein and a drive surface for engaging a face surface of each of the mailpieces. The compliant deck defines a neutral axis in bending and has a high elongation, low modulus material in a portion of the deck which is distal from the bending neutral axis, and a high yield strength, high modulus material in a portion of the deck which lies coincident with the bending neutral axis. Furthermore, the compliant deck has a plurality of elongate slots formed in the high elongation, low modulus material, which elongate slots are aligned, and in fluid communication, with the rows of apertures in the conveyor belt. A flexible manifold system, having a plurality of flexible tubes, is in fluid communication with the elongate slots of the compliant deck and the vacuum source for developing a pressure differential across each of the mailpieces when in contact with the drive surface of the conveyor belt.

Flexible vacuum conveyance/manifold system

An improved apparatus and method for cutting and processing sheets from a web of printed material comprising first and second side-by-side portions of sheets along a length of the web. A first transport is arranged to transport the web in a first horizontal direction. A web splitter splits portions of the web as they are transported on the first transport. An extended path transport, in line with the first transport, transports the second portion of the web in an extended path. A direct path transport, in line with the first transport, transports the first portion of the web on a more direct path. As a result of these different paths sheets within the first and second web portions are re-sequenced in a manner suitable for processing by downstream modules, such as a right angle turn module.

Cutter sequencing method and apparatus

An item transport system includes a first transport element rotating around a plurality of first transport rollers in a first direction, a second transport element in opposing relation to the first transport element, the second transport element rotating around a plurality of second transport rollers in a second direction opposite to the first direction, a guide plate proximate to the first transport element for engaging the items during processing by an item processing element, and an item registration device configured to maintain the items in registration with the guide plate. The item registration device includes a plurality of independently articulating pivot assemblies biased to engage the second transport element with the first transport element and a plate associated with each pivot assembly. Each plate is fixedly constrained with respect to the pivot assembly at one end and slidably constrained with respect to the pivot assembly at another end.

Growing community of inventors

Woodbury, CT, United States of America

Daniel J Williams