Iowa State University Research Foundation, Inc.

Rolls-royce Corporation

Yonsei University

The United States of America As Represented by the Department of Energy

Daniel J Sordelet

Iver E Anderson

Matthew Frank Besser

Brian M Gleeson

Robert L Terpstra

Wen Wang

William J Brindley

Won Tae Kim

Timothy W Ellis

R William McCallum

Barbara K Lograsso

Dong Hyun Bae

Do Hyang Kim

Jeffrey S Hansen

Min Ha Lee

Edward R Argetsinger

Alan D Hartman

Jin Kyu Lee

Jack I Paige

Paul D Prichard

Jeffrey E Shield

Bingtao Li

Alan I Goldman

Suleyman B Biner

An alloy comprising 5 at %&#x2266;Al&#x3c;16 at %, about 0.05 at % to 1 at % of a reactive element selected from the group consisting of Hf, Y, La, Ce, Zr, and combinations thereof, and Ni, wherein the alloy composition has a predominately &#x3b3;-Ni+&#x3b3;'-NiAl phase constitution.

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A method for making an oxidation resistant article, including (a) depositing a layer of a Pt group metal on a substrate to form a platinized substrate; and (b) depositing on the platinized substrate layer of Pt group metal a layer of a reactive element selected from the group consisting of Hf, Y, La, Ce and Zr and combinations thereof to form a surface modified region thereon, wherein the surface modified region includes the Pt-group metal, Ni, Al and the reactive element in relative concentration to provide a &#x3b3;-Ni+&#x3b3;'-Ni3Al phase constitution.

An alloy including a Pt-group metal, Ni and Al in relative concentration to provide a &#x3b3;-Ni+&#x3b3;'-NiAl phase constitution, and a coating including the alloy.

A ductile particle-reinforced amorphous matrix composite characterized in that ductile powder is dispersed into amorphous matrix and the mixture is plastically worked to be consolidated and a method for manufacturing the same are provided. The amorphous powder includes any alloy, which can be produced in the form of amorphous structure and which is selected from the group consisting of Ni-, Ti-, Zr-, Al-, Fe-, La-, Cu- and Mg-based alloys. The method for manufacturing a ductile particle-reinforced amorphous matrix composite, the method comprising steps of preparing a mixture consisting of amorphous powder and ductile powder, obtaining a billet by compacting the mixture in a hermetically sealing condition, and plastic working the mixture by processing the billet at the temperature in the super-cooled liquid region of the amorphous alloy.

Ductile particle-reinforced amorphous matrix composite and method for manufacturing the same

A one-piece, composite open-bottom casting mold with integral withdrawal section is fabricated by thermal spraying of materials compatible with and used for the continuous casting of shaped products of reactive metals and alloys such as, for example, titanium and its alloys or for the gas atomization thereof.

One-piece, composite crucible with integral withdrawal/discharge section

A tubular thermal sprayed melt containment component for transient containment of molten metal or alloy wherein the tubular member includes a thermal sprayed inner melt-contacting layer for contacting molten metal or alloy to be processed, a thermal sprayed heat-generating layer deposited on the inner layer, and an optional thermal sprayed outer thermal insulating layer. The thermal sprayed heat-generating layer is inductively heated as a susceptor of an induction field or electrical resistively heated by passing electrical current therethrough. The tubular thermal sprayed melt containment component can comprise an elongated melt pour tube of a gas atomization apparatus where the melt pour tube supplies molten material from a crucible to an underlying melt atomization nozzle.

Thermal sprayed composite melt containment tubular component and method of making same

An abrasion resistant coating is created by adding a ductile phase to a brittle matrix phase during spray coating where an Al&mdash;Cu&mdash;Fe quasicrystalline phase (brittle matrix) and an FeAl intermetallic (ductile phase) are combined. This composite coating produces a coating mostly of quasicrystal phase and an inter-splat layer of the FeAl phase to help reduce porosity and cracking within the coating. Coatings are prepared by plasma spraying unblended and blended quasicrystal and intermetallic powders. The blended powders contain 1, 5, 10 and 20 volume percent of the intermetallic powders. The unblended powders are either 100 volume percent quasicrystalline or 100 volume percent intermetallic; these unblended powders were studied for comparison to the others. Sufficient ductile phase should be added to the brittle matrix to transform abrasive wear mode from brittle fracture to plastic deformation, while at the same time the hardness of the composite should not be reduced below that of the original brittle phase material.

Abrasion resistant coating and method of making the same

A method and apparatus for producing AlN powder employing a vacuum chamber with a nozzle thereon having a hollow center crucible of graphite with a small feed hole in the bottom thereof. A device is provided for heating and melting aluminum in the crucible. A plasma gun connected to a source of argon and nitrogen is ignited below said feed hole, and melted aluminum moves into the plume of said plasma gun. The melted aluminum is atomized in the plume, and the droplets of aluminum are vaporized and react to the nitrogen in the plume, to create AlN which is collected in a collecting chamber.

Method and apparatus for reactive plasma atomization

A composite material comprises an aluminum or aluminum alloy matrix having generally spherical, atomized quasicrystalline aluminum-transition metal alloy reinforcement particles disposed in the matrix to improve mechanical properties. A composite article can be made by consolidating generally spherical, atomized quaiscrystalline aluminum-transition metal alloy particles and aluminum or aluminum alloy particles to form a body that is cold and/or hot reduced to form composite products, such as composite plate or sheet, with interfacial bonding between the quasicrystalline particles and the aluminum or aluminum alloy matrix without damage (e.g. cracking or shape change) of the reinforcement particles. The cold and/or hot worked compositehibits substantially improved yield strength, tensile strength, Young's modulus (stiffness).

Composite material reinforced with atomized quasicrystalline particles

A method of making quasicrystalline alloy particulates wherein an alloy is superheated and the melt is atomized to form generally spherical alloy particulates free of mechanical fracture and exhibiting a predominantly quasicrystalline in the atomized condition structure. The particulates can be plasma sprayed to form a coating or consolidated to form an article of manufacture.

Growing community of inventors

Ames, IA, United States of America

Daniel J Sordelet