Globalfoundries Inc.

International Business Machines Corporation

Globalfoundries U.S. Inc.

Freescale Semiconductor,inc.

Daniel J Jaeger

Michael Vincent Aquilino

Haigou Huang

Jinsheng Gao

Patrick D Carpenter

Huy Cao

Hui Zang

Haiting Wang

Jessica M Dechene

Mitchell Rutkowski

Veeraraghavan S Basker

Dechao Guo

Keith Kwong Hon Wong

Shu-Jen Han

Wilfried Haensch

Jinping Liu

Jiehui Shu

Yu Lu

Christopher V Baiocco

Chih-Chiang Chang

Junsic Hong

Christopher Nassar

Carl John Radens

Reinaldo Ariel Vega

Shreesh Narasimha

Brian Joseph Greene

Xusheng Kevin Wu

Ebenezer E Eshun

Daniel James Dechene

Thomas A Wallner

Helen Wang

Phung T Nguyen

Haifeng Sheng

Pei Liu

Naved Ahmed Siddiqui

Ruilong Xie

Chanro Park

Julien Frougier

Judson Robert Holt

Garo Jacques Derderian

Laertis Economikos

Renee Tong Mo

Guillaume Bouche

Byeong Yeol Kim

Manfred Eller

Yong Meng Lee

Keith Howard Tabakman

Xiang Hu

George Robert Mulfinger

Todd Christopher Bailey

Ying Li

David Paul Brunco

Mahender Kumar

Ryan W Sporer

Xintuo Dai

Man Gu

James Kenyon Schaeffer, Iii

Kai Zhao

Jae Gon Lee

Eric D Luckowski

Joseph Versaggi

Shimpei Yamaguchi

Bradley Morgenfeld

Wang Zheng

Lin Hu

Natalia Borjemscaia

Abu Naser M Zainuddin

Wei Ma

Ying H Tsang

Thomas Kauerauf

Fang Fang

Amy L Child

Kavya Sree Duggimpudi

Disclosed is a structure for implementing a Physically Unclonable Function (PUF)-based random number generator and a method for forming the structure. The structure includes same-type, same-design devices in a semiconductor layer. While values of a performance parameter exhibited by some devices (i.e., first devices) are within a range established based on the design, values of the same performance parameter exhibited by other devices (i.e., second devices) is outside that range. A random distribution of the first and second devices is achieved by including randomly patterned dopant implant regions in the semiconductor layer. Each first device is separated from the dopant implant regions such that its performance parameter value is within the range and each second device has a junction with dopant implant region(s) such that its performance parameter value is outside the range or vice versa. A random number generator can be operably connected to the devices to generate a PUF-based random number.

Structure and method for random code generation

A method includes forming a gate cut opening by removing a sacrificial material from a portion of a dummy gate in a first dielectric over a substrate. The gate cut opening includes a lower portion in which the sacrificial material was located and an upper portion extending laterally over the first dielectric. Filling the gate cut opening with a second dielectric creates a gate cut isolation. Recessing the second dielectric creates a cap opening in the second dielectric; and filling the cap opening with a third dielectric creates a dielectric cap. The third dielectric is different than the second dielectric, e.g., oxide versus nitride, allowing forming of an interconnect in at least a portion of the third dielectric without the second, harder dielectric acting as an etch stop.

Forming interconnect without gate cut isolation blocking opening formation

A dielectric fill layer within source/drain metallization trenches limits the depth of an inlaid metallization layer over isolation regions of a semiconductor device. The modified geometry decreases parasitic capacitance as well as the propensity for electrical short circuits between the source/drain metallization and adjacent conductive structures, which improves device reliability and performance.

Source/drain contact depth control

A semiconductor device is provided, which includes an array of active regions, gate stacks and substantially uniform epitaxial structures. The gate stacks of the array include a first gate stack and a second gate stack over an active region. An active pillar between the first gate stack and the second gate stack, and the active pillar separating two substantially uniform epitaxial structures. A contact structure over the active pillar, positioned equidistant from the first gate stack and the second gate stack.

Epitaxial structures of a semiconductor device having a wide gate pitch

The present disclosure relates to semiconductor structures and, more particularly, to a cap structure and methods of manufacture. The structure includes: a gate structure composed of conductive gate material; sidewall spacers on the gate structure, extending above the conductive gate material; and a capping material on the conductive gate material and extending over the sidewall spacers on the gate structure.

Cap structure

Structures for a field-effect transistor and methods of forming a field-effect transistor. A sidewall spacer is arranged adjacent to a sidewall of a gate electrode, a source/drain region is arranged laterally adjacent to the sidewall spacer, and a contact is arranged over the source/drain region and laterally adjacent to the sidewall spacer. The contact is coupled with the source/drain region. A section of an interlayer dielectric layer is laterally arranged between the contact and the sidewall spacer.

Field-effect transistors with self-aligned and non-self-aligned contact openings

One illustrative method disclosed herein includes forming 1st and 2nd sacrificial gate structures for, respectively, 1st and 2nd devices, removing 1st and 2nd sacrificial gate electrodes from the 1st and 2nd sacrificial gate structures so as to at least partially define, respectively, 1st and 2nd replacement gate (RMG) cavities, and removing the 2nd sacrificial gate insulation layer from the 2nd RMG cavity while leaving the 1st sacrificial gate insulation layer in position in the 1st RMG cavity. The method also includes forming a conformal gate insulation layer in both the 1st and 2nd RMG cavities, removing the conformal gate insulation layer and the 1st sacrificial gate insulation layer from the 1st RMG cavity while leaving the conformal gate insulation layer in the 2nd RMG cavity, and performing an oxidation process to form an interfacial gate insulation layer only in the 1st RMG cavity.

Methods of forming gate structures for transistor devices on an IC product

The present disclosure relates to methods for forming fill materials in trenches having different widths and related structures. A method may include: forming a first fill material in a first and second trench where the second trench has a greater width than the first trench; removing a portion of the first fill material from each trench and forming a second fill material over the first fill material; removing a portion of the first and second fill material within the second trench; and forming a third fill material in the second trench. The structure may include a first fill material in trenches having different widths wherein the upper surfaces of the first fill material in each trench are substantially co-planar. The structure may also include a second fill material on the first fill material in each trench, the second fill material having a substantially equal thickness in each trench.

Method of forming semiconductor material in trenches having different widths, and related structures

Methods comprising providing a semiconductor substrate; a fin disposed on the semiconductor substrate; a dummy gate disposed over the fin, wherein the dummy gate has a top at a first height above the substrate; and an interlayer dielectric (ILD) disposed over the fin and adjacent to the dummy gate, wherein the ILD has a top at a second height above the substrate, wherein the second height is below the first height; and capping the ILD with a dielectric cap, wherein the dielectric cap has a top at the first height. Systems configured to implement the methods. Semiconductor devices produced by the methods.

Methods, apparatus, and system for reducing gate cut gouging and/or gate height loss in semiconductor devices

At least one method, apparatus and system disclosed herein involves forming trench in a gate region, wherein the trench having an oxide layer to a height to reduce or prevent process residue. A plurality of fins are formed on a semiconductor substrate. Over a first portion of the fins, an epitaxial (EPI) feature at a top portion of each fin of the first portion. Over a second portion of the fins, a gate region is formed. In a portion of the gate region, a trench is formed. A first oxide layer at a bottom region of the trench is formed. Prior to performing an amorphous-silicon (a-Si) deposition, a flowable oxide material is deposited into the trench for forming a second oxide layer. The second oxide layer comprises the flowable oxide and the first oxide layer. The second oxide layer has a first height.

Methods, apparatus and system for stringer defect reduction in a trench cut region of a finFET device

A composite etch stop layer includes an oxide layer formed over a sacrificial gate structure and a nitride layer formed over the oxide layer. The oxide layer is disposed over only lower portions of the sacrificial gate structure while the nitride layer envelops the oxide layer and is disposed directly over a top surface of the sacrificial gate structure. Sensitivity of the nitride layer to oxidation, such as during the formation of an interlayer dielectric over the composite etch stop layer, is decreased by eliminating the oxide layer from upper portions of the sacrificial gate layer.

Composite contact etch stop layer

Methods of fabricating structures that include contacts coupled with a source/drain region of a field-effect transistor. Source/drain regions are formed adjacent to a temporary gate structure. In one process, a sacrificial layer is disposed over the source/drain regions and a dielectric pillar is formed in the sacrificial layer between the source/drain regions, followed by deposition of a fill material, replacement of the temporary gate structure with a functional gate structure, and removal of the fill material. In another process, the fill material is formed first and the temporary gate structure is replaced by a functional gate structure; following removal of the fill material, a sacrificial layer is disposed over the source/drain regions and a dielectric pillar is formed in the sacrificial layer between the source/drain regions. A conductive layer having separate portions contacting the separate source/drain regions is formed, with the dielectric pillar separating the portions of the conductive layer.

Contacts formed with self-aligned cuts

At least one method, apparatus and system disclosed herein involves forming semiconductor devices comprising vertically aligned gates, metal hard masks, and nitride regions. The semiconductor device may contain a semiconductor substrate; a gate disposed on the semiconductor substrate; a metal hard mask vertically aligned with the gate; a nitride region vertically aligned with the gate and the metal hard mask; and source/drain (S/D) regions disposed in proximity to the gate.

Methods, apparatus and system for self-aligned metal hard masks

Growing community of inventors

Saratoga Springs, NY, United States of America

Daniel J Jaeger