Morton International, Inc.

Daniel G Minert

Davin G Saderholm

J Kirk Storey

David J Green

Brent K Olson

S Mark Bunker

Larry Frank Lunt

Brian M Shaklik

Kelly D Ellis

A compressed gas inflator to be used in passive restraint airbag systems is disclosed. The inflator includes a manifold which discharges the inflation gas in the direction the airbag cushion is intended to inflate, resulting in less damage being inflicted on the airbag cushion during inflation and more consistent airbag inflation performance.

Directional compressed gas inflator

An airbag module having a cushion with a compression-deployed volume. The module includes an inflator which produces a quantity of inflation gas. This gas inflates only a first volume of the cushion, which is positioned to protect a first portion of a passenger's body. Compression of the first volume by the passenger forces the gas from the first volume into a second volume, to thus inflate the second volume. The second volume is positioned to protect a second portion of the passenger's body. The initial quantity of inflation gas is thus reused, reducing the amount of gas required. This in turn reduces the size and cost of the inflator. The module is preferred for side impact protection, and a fold arrangement suited to accurate deployment is provided. The folded cushion may be secured to the inflator by a frangible film wrap, eliminating the need for an exterior housing. The module is preferably mounted upon the side of the passenger seat back.

Airbag cushion having compression-deployed section

An airbag module and mounting. An inflator is received within the cushion, such that the cushion wraps around the back side of the inflator. The inflator includes an extending fastener, and possibly an extending tab. The inflator, or the tab, is partially retained by a receiving structure on the seat. The fastener extends through another section of the seat, such that securing the fastener secures the entire inflator. Additionally, since the cushion surrounds the inflator, the cushion is also secured. To maintain the cushion in the folded condition, a frangible wrap extends around the cushion and inflator. Upon inflation, the frangible wrap, and the seat covering, are torn by the expanding cushion to permit further expansion. This arrangement eliminates the need for a protective housing for the inflator and cushion. Other mounting arrangements are also provided.

Seat mounted side impact airbags

An airbag inflator assembly including an airbag inflator and an inflator attachment having a sleeve. The inflator includes an elongated sidewall and an end having a flange stop extending outwardly from the sidewall. The sleeve receives and supports the sidewall of the inflator with the flange stop butting against the sleeve. The sleeve has an inwardly extending resilient tab that faces away from the flange stop and engages a gas exhaust port defined by the sidewall to retain the inflator within the sleeve. At least one stud extends transversely to and outwardly from the sleeve for mounting the inflator attachment and inflator within an airbag module. The inflator attachment further includes at least two spaced-apart pairs of diametrically opposed ribs protruding inwardly from the sleeve and grippingly engaging the sidewall of the inflator. The sleeve also defines gas exhaust outlets, which on different versions of the sleeve may vary to accommodate different types of inflators. According to one alternative embodiment, the inflator does not include a flange stop. Instead, the sleeve includes an endwall that butts against the inflator, with the resilient tab facing the endwall. According to another embodiment, the inflator sidewall has a tapered neck, and the resilient tab engages the tapered neck instead of the gas exhaust port. According to an additional embodiment, the sleeve does not include the resilient tab but only includes the at least two spaced-apart pairs of diametrically opposed ribs for grippingly engaging and securing the inflator within the sleeve.

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Clearfield, UT, United States of America

Daniel G Minert