The Boeing Company

Daniel David Bloch

Eric E Moyes

Zachary L Green

Camille Doristine Carter

Samuel Joseph Easley

Randall Dow Wilkerson

Michael William Hayes

John Cleveland Waldrop, Iii

Loren J Strahm

Zachary Benjamin Renwick

Peter A Szostak

Branko Sarh

David L Fritsche

David Michael Dietrich

Gary W Coleman

Frederick Coleman Wear

Alan Frank Tegeler

Robert E Bender

Russell W Cochran

Roy Lewis Barr

William John Keyes

Nicole Renee Williams

Bruce Harman

Michael Brian Gedera

William P Miller

Nicholas Lee Buelow

Jason D McGahey

Joshua Bryan Reando

John Huntley Belk

Philip Lawrence Freeman

Roger Alan Burgess

Charles A Rhodes

Scott E Martin

Kevin J Sitton

Gregory J S Hickman

John Emil Larson

Andrew R Mallow

Theresa L Clifton

Edward E Fiekert

Ernst A Oswald

David McCoy

John C Waldrop Iii

Nicole R Williams

Gregory JS Hickman

A fluid applicator for use in a fluid application system includes a base plate comprising at least one rail and a housing slidably coupled to the base plate. The fluid applicator also includes a plurality of fluid permeable pads positioned within the housing and a fluid delivery conduit coupled to the base plate and to the housing. The fluid applicator further includes an actuator configured to selectively move the housing and the plurality of pads along the rails between a first position and a second position. The plurality of fluid permeable pads are in flow communication with the fluid delivery conduit in the first position, and the plurality of fluid permeable pads are prevented from being in flow communication with the fluid delivery conduit in the second position.

Apparatus and methods for use in applying a fluid to a surface

Methods, apparatus, and systems for cutting material used in fused deposition modeling systems are provided, which comprise a ribbon including one or more perforations. Material is passed through at least one perforation and movement of the ribbon cuts the material. A further embodiment comprises a disk including one or more blade structures, each forming at least one cavity. Material is passed through at least one cavity and a rotational movement of the disk cuts the material. A further embodiment comprises a slider-crank mechanism including a slider coupled to a set of parallel rails of a guide shaft. The slider moves along a length of the rails to cut the material. Yet another embodiment comprises one or more rotatable blade structures coupled to at least one rod. The rotation of the blade structures causes the blade structures to intersect and cut extruded material during each rotation.

System and method for cutting material in continuous fiber reinforced additive manufacturing

A manufacturing method includes locking a material to be cut against a cutting bed, stabilizing the material against the cutting bed, and cutting the material.

Stabilizing shoe, manufacturing apparatus, and manufacturing method

A fluid application system includes a pair of identical, spaced apart, fluid applicators that each include a fluid permeable pad saturated with fluid. In one implementation, each applicator includes a pair of conduits coupled to a base plate, wherein each conduit includes a slot configured to receive an end of the pad. In another embodiment, each applicator defines a reservoir between adjacent plates and channels fluid from the reservoir though openings in the plate to the pad. In another implementation, each of the applicators includes a base plate, a conduit coupled to the base plate, and a housing slidably coupled to the base plate. The housing includes a plurality of pads and is moveable to selectively prevent fluid flow between the conduit and the pads in a first position or to couple the pads in fluid communication with the conduit in the second position.

Methods and apparatus for semi-automated tack welding of plies of a thermoplastic composite layup are described. An example welding tool includes a stabilization foot, a housing, a compaction foot, and a welder. The stabilization foot has a stabilization surface. The housing has a central axis. The housing is movable relative to the stabilization surface along the central axis of the housing. The compaction foot has a central axis and a compaction surface. The compaction surface is movable relative to the stabilization surface and to the housing along the central axis of the compaction surface. The welder has a central axis and a welding surface. The welding surface is movable relative to the stabilization surface, to the housing, and to the compaction surface along the central axis of the welder.

Methods and apparatus for semi-automated tack welding of plies of a thermoplastic composite layup

In one aspect, A method of forming a product using an additive-manufacturing head includes forming a new layer of material of the product with the additive-manufacturing head. Forming the new layer of material includes depositing the new layer of material on an existing layer of material and melting the new layer of material so that the new layer of material is welded to the existing layer of material. The method also includes processing at least one of the new layer of material or the existing layer of material with a laser-emitting device, coupled to the additive-manufacturing head. Processing the at least one of the new layer of material or the existing layer of material with the laser-emitting device comprises smoothing a lateral surface of at least one of the new layer of material or the existing layer of material with a laser beam, emitted from the laser-emitting device.

Additive-manufacturing systems, apparatuses and methods

A method and apparatus for smoothing a material having wrinkles. The material is positioned on a vacuum table having a group of segments. A smoothing device is moved across a surface of the material to form a substantially smooth section of the material. A vacuum is progressively applied to a portion of the group of segments in the vacuum table corresponding to the substantially smooth section of the material to pull the substantially smooth section of the material against the vacuum table.

Automated system and method for smoothing wrinkled material

Multifunction end effector apparatus and methods for assembling thermoplastic composite articles are disclosed. An example apparatus for assembling a thermoplastic composite article includes a robot and an end effector coupled to the robot. The end effector includes a cutting head, a vacuum head, and a welding head.

Multifunction end effector apparatus and methods for assembling thermoplastic composite articles

End effectors having compaction feet for welding thermoplastic parts of thermoplastic composite laminated articles are described. An example end effector is to be coupled to a robot. The end effector includes a welding head. The welding head includes a welder having a first central axis and a compaction foot having a second central axis. The welder is movable along the first central axis between a first retracted position and a first extended position relative to a surface of the end effector. The compaction foot circumscribes the welder and is movable along the second central axis between a second retracted position and a second extended position relative to the surface.

End effectors having compaction feet for welding thermoplastic parts

End effectors having reconfigurable vacuum heads for picking up thermoplastic parts of thermoplastic composite laminated articles are described. An example end effector is to be coupled to a robot. The end effector includes a first vacuum head having a first vacuum surface. The first vacuum head is to pick up a thermoplastic part in response to a first vacuum force applied at the first vacuum surface. The end effector further includes a second vacuum head having a second vacuum surface. The second vacuum head is to assist the first vacuum head in picking up the thermoplastic part in response to a second vacuum force applied at the second vacuum surface. The end effector further includes an arm to adjustably position the second vacuum head relative to the first vacuum head. The second vacuum head is coupled to the arm, and the arm is movable relative to the first vacuum head.

End effectors having reconfigurable vacuum heads

A vacuum table for securing a sheet of material. The vacuum table includes a top plate that is porous, a perimeter vacuum chamber disposed beneath a perimeter of the top plate, and interior vacuum chambers bound by the perimeter vacuum chamber and disposed beneath a target area of the top plate that is inside the perimeter of the top plate.

Vacuum table with individual vacuum chambers

A device for aligning a robotic arm with an end-effector is provided. The device may include a spherical tool and a receiver. The spherical tool may include a spherical end portion and a distal base portion configured to releasably couple to the end-effector. The receiver may include a plurality of arms and a proximal base portion configured to releasably couple to the robotic arm. Furthermore, the arms may be configured to receive the spherical end portion and include one or more indicators configured to track alignment between the robotic arm and the end-effector.

Enhanced robotic teaching tool

Growing community of inventors

St. Peters, MO, United States of America

Daniel David Bloch