Razor Edge Systems, Inc.

Daniel D Graves

Joseph C Juranitch

Scott Dennis Taylor

Mary T Graves

Robert J Mattila

Steven T Luong

A hand tool edge tester for evaluating the sharpness and smoothness of the cutting edge of a blade for the hand tool like a knife is provided according to the invention. The knife blade is held stationary along a horizontal, longitudinal axis. A long piece of solid tape of the cuttable substrate material like Teflon moved within a reel-to-reel tape mechanism attached to a tape carriage travels simultaneously horizontally as the tape carriage moves along a longitudinal axis, and along an upwardly inclined, diagonal pathway defined by the reel-to-reel mechanism. The blade of the hand tool slices the upwardly, diagonally moving tape ribbon with the load cell measuring the cutting force exerted by the tape ribbon against the blade as it is moved along the distance of the cutting edge substantially between the hand tool handle and the blade tip. The diagonal axis for the path of the traveling cuttable substrate media tape allows the knife blade to cut the tape more easily without tearing, along with an approximate&#xb0; angle between the blade tip and the cutting media pathway, thereby providing a more accurate measurement by the load cell of the tip portion of the blade as it slices the tape. The cutting force data produced by the load cell yields a cutting profile for the cutting edge along the hand tool blade to indicate the relative sharpness and smoothness of the cutting edge.

Hand tool edge tester

A hand tool edge tester for evaluating the sharpness and smoothness of the cutting edge of a blade for the hand tool like a knife is provided according to the invention. The knife blade is held stationary along a horizontal, longitudinal axis. A long piece of solid tape of the cuttable substrate material like Teflon moved within a reel-to-reel tape mechanism attached to a tape carriage travels simultaneously horizontally as the tape carriage moves along a longitudinal axis, and along an upwardly inclined, diagonal pathway defined by the reel-to-reel mechanism. The blade of the hand tool slices the upwardly, diagonally moving tape ribbon with the load cell measuring the cutting force exerted by the tape ribbon against the blade as it is moved along the distance of the cutting edge substantially between the hand tool handle and the blade tip. The diagonal axis for the path of the traveling cuttable substrate media tape allows the knife blade to cut the tape more easily without tearing, along with an approximate 90&#xb0; angle between the blade tip and the cutting media pathway, thereby providing a more accurate measurement by the load cell of the tip portion of the blade as it slices the tape. The cutting force data produced by the load cell yields a cutting profile for the cutting edge along the hand tool blade to indicate the relative sharpness and smoothness of the cutting edge.

An automated hand tool sharpening and cleaning system for sharpening the two opposed cutting edges of domestic, industrial, sport, or hobby hand tool like a knife blade is provided by the invention. The apparatus comprises a six-axis robotic arm, a pneumatic gripper, a vision sensor camera for profiling the blade edges, a robotic controller, and sequentially-arranged grinding, coarse sharpening, fine sharpening, and buffing rotating wheel assemblies used to grind, sharpen, and buff or polish the cutting edges of the knife blade. The blade cutting edges are profiled by the camera image that is processed by associated software to define the blade by multiple points defined along its edge, followed by a set of algorithms that are used to clean up any discrepancies in the profile data. The resulting corrected profile data is then translated into a set of machine control commands fed to the robotic arm and pneumatic gripper via the robot controller for manipulating the knife blade edges via the robotic arm with respect to each of the grinding, coarse sharpening, fine sharpening, and buffing/polishing wheels and an associated wash station for remove bits of metal and other residue resulting from the sharpened knife blade.

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Manistique, MI, United States of America

Daniel D Graves