Gigavac, LLC

Head Logic, Llc.

Other

Kilovac Corporation

Daniel C Sullivan

Murray Stephan McTigue

Michael Henry Molyneux

Brent James Swartzentruber

Bernard Victor Bush

Mardis Bagley

Eric Glenn Hufstedler

John Cataldo

Mike Molyneux

David P Hatch

Marcus Priest

James Clayton Reed

Lyhn Phung

Electrical switching devices, such contactor and fuse devices, are disclosed that have improved reliability particularly through thermal cycling. One electrical switching device according to the present invention comprises an outer housing and internal operational components within the outer housing. An internal housing in included in that outer housing that surrounds at least some of the internal operational components. A sealing material is also included within the outer housing that is capable of forming a hermetic seal within the outer housing, wherein the sealing material contacts the internal housing. The internal housing has a CTE that substantially matches the CTE of the sealing material. Electrical system according to the present invention comprises an electrical circuit and an improved electrical switching device electrically connected to the electrical circuit to reliably open or close the circuit.

Switching device with improved epoxy hermetic seal

Electrical switching device are disclosed having a housing with internal component within the housing. The internal components comprise contacts configured to operate, to change the state of the switching device from a closed state, allowing current flow through the switching device to an open state which interrupts current flow through the switching device. A pyrotechnic feature is included that is configured to interact with the internal components to transition the switching device from the closed state to the open state when the pyrotechnic feature is activated. The pyrotechnic feature is configured to trigger in response to levitation between the contacts at elevated current signal flowing through the switching device.

Contact levitation triggering mechanisms for use with switching devices incorporating pyrotechnic features

Disclosed herein are passive triggering mechanisms for activation of pyrotechnic features within electrical switching devices, such as contactor devices and fuse devices. The activation of the pyrotechnic features is configured to change the configuration of the internal components of the switching device and prevent current flow through the device. In some embodiments, the triggering mechanisms comprise features that respond to a magnetic field, such as a reed switch. In some embodiments, threshold strength of a magnetic field needed to trigger the passive triggering mechanism, which corresponds to a threshold level of current running through the switching devices indicating a dangerous overcurrent, can be adjusted based upon the distance between the passive triggering mechanism and a portion of the device such as a power terminal or feature connected to a power terminal.

Passive triggering mechanisms for use with switching devices incorporating pyrotechnic features

Disclosed herein are passive triggering mechanisms for activation of pyrotechnic features within electrical switching devices, such as contactor devices and fuse devices. The activation of the pyrotechnic features is configured to change the configuration of the internal components of the switching device and prevent current flow through the device. In some embodiments, the triggering mechanisms comprise features that respond to a magnetic field, such as a reed switch. In some embodiments, the reed switch responds to elevated current flow and can then use the signal with the elevated current flow to activate the pyrotechnic feature. In other embodiments, the reed switch uses a power signal from a secondary power source to activate the pyrotechnic feature.

Disclosed herein are efficient mechanical fuse devices that are capable of functioning at high current levels. These devices comprise mechanical features configured such that the fuse devices have a non-triggered state, which allows current to flow through the device, and a triggered state, which does not allow current to flow through the device. In some embodiments, the devices are configured such that a certain pre-determined current level flowing through the device will generate a sufficient electromagnetic field to cause the mechanical elements to transition the fuse device into the triggered state and thus interrupt a connected electrical circuit, device or system. In some embodiments, these devices can also comprise hermetically sealed components. In some embodiments, the fuse devices can comprise pyrotechnic features.

Mechanical fuse device

Disclosed herein are contactor devices, for example, devices that can be utilized as switching elements, comprising fixed contacts that are electrically isolated from one another and one or more moveable contacts that are configured to electrically contact the fixed contacts to provide an electrical connection between them. Movement of the fixed contacts into and out of electrical contact with the fixed contacts controls flow of electricity through the devices. The contactor devices also include pyrotechnic disconnect elements, which function as a circuit break or fuse-like element to protect against overcurrent. When the electrical current through the contactor device reaches a threshold level, a pyrotechnic charge activates, permanently forcing the moveable contacts out of electrical contact with the fixed contacts.

Contactor device integrating pyrotechnic disconnect features

Disclosed herein are efficient mechanical fuse devices that are capable of functioning at high current levels. These devices comprise mechanical features configured such that the fuse devices have a non-triggered state, which allows current to flow through the device, and a triggered state, which does not allow current to flow through the device. In some embodiments, the devices are configured such that a certain pre-determined current level flowing through the device will generate a sufficient electromagnetic field to cause the mechanical elements to transition the fuse device into the triggered state and thus interrupt a connected electrical circuit, device or system. In some embodiments, these devices can also comprise hermetically sealed components.

A binding strap assist mechanism. The binding strap assist mechanism can be retrofitted onto standard snowboard binding straps to bias the binding straps into the open configuration, thus guiding the straps way from the foot area of the binding. Binding straps pass through the binding strap assist mechanism so that tensile forces along the length of each of these binding straps during use is not significantly conveyed to the binding straps assist mechanism. The tensile forces are thus isolated to the binding straps which are intended to carry such forces. The present invention provides a safe and convenient feature to snowboard bindings and other bindings. If the binding strap assist mechanism breaks or fails to function, the binding straps will continue to function as normal, resulting in no safety concerns to user.

Binding strap assist mechanism

A binding strap assist mechanism. The binding strap assist mechanism can be retrofit onto standard snowboard binding straps to bias the binding straps and an open configuration. Binding straps pass through the binding strap assist mechanism so that tensile stress along the length of each of these binding straps during use is not significantly conveyed to the binding straps assist mechanism. The tensile stress are thus isolated to the binding straps which are intended to carry such stresses. The present invention provides a safe and convenient feature to snowboard bindings and other bindings. Safety is achieved because even if the binding strap assist mechanism breaks or fails to function, the binding straps will continue to function as normal.

Binding strap assist mechanism with a torsion spring

A low cost, sealed contactor comprises a hermetically sealed housing with a flat header having internal components for changing the state of said contactor. Terminals are electrically connected to the internal components for connection to internal circuitry and applying an electrical signal to control the state of the contactor. A solenoid-driven plunger with a hollow shaft is included. Power-reducing electronics located within the hermetically sealed housing are also included. Two contact springs are also included to improve electrical performance. O-rings are added to help seal the contactor and keep it hermetically sealed.

Sealed contactor

A case for holding an audio device having a female audio jack. The case has a removable cover including a male audio jack for electronically connecting the cover to the female audio jack of the audio device. The cartridge includes a spool and houses an ear bud cable. The ear bud cable has a first end with at least one ear bud, and a second end attached to the spool. The cartridge has a rotatable spool for selectively retracting and dispensing the ear bud cable. The spool electronically connects with the male audio jack to enable audio communication between the audio device and the ear bud. In one embodiment, the spool electronically connects with the male audio jack via a jumper wire. In another embodiment, the spool electronically connects with the male audio jack via an electrical contact pad integrated into the case.

Protective case having retractable earbuds

A cartridge for managing ear bud cables includes a housing, a hub, a spool with a moveable audio contact and an ear bud cable. The housing has an input jack that is electronically connectable to an audio-source. The hub defines a stationary contact surface electrically connected with the input jack. The ear bud cable wraps at least partially around the spool, the ear bud cable has a first end and a second end, the first end being electrically connected with the moveable audio contact of the spool and the second end being electrically connected with at least one ear bud. Rotation of the spool selectively retracts and dispenses the ear bud cables while enabling continuous audio communication between the at least one ear bud and the audio source.

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Santa Barbara, CA, United States of America

Daniel C Sullivan